Emulsion Concentration Measurement for Cold Rolling Mills

Ukuhlushwa kwe-emulsion okuphelele nokungaguquguquki kuyisisekelo sekhwalithi yomkhiqizo, ukusebenza kahle, kanye nokonga izindleko.Amamitha okuhlushwa kwe-emulsionnomaiziqaphi zokuhlushwa kwe-emulsionhlinzeka ngedatha yesikhathi sangempela ukuze uthuthukiseisilinganiso sokuxuba i-emulsion, ukuqinisekisa ukusebenza okulinganayo kanye nokuhambisana nezindinganiso zemboni. Hlola ukuthi ungathuthukisa kanjaniukulinganiswa kokuhlushwa kwe-emulsionekuxubeni amafutha kanye nama-emulsion amanzi, okunikeza ulwazi olusebenzayo lweizinqubo zokugaya ezibandayo.

Ukubaluleka Kokuhlushwa Kwe-Emulsion

Ama-emulsion, izingxube zamafutha namanzi eziqiniswa ama-emulsifier, abalulekile ezinqubweni zokugaya okubandayo kanye nokukhiqizwa kwe-asphalt. Ama-emulsion asetshenziselwa ukugcoba nokupholisa insimbi ekugoqeni okubandayo.

Ekugingqikeni okubandayo, ama-emulsion agcoba futhi apholise insimbi ngesikhathi sokugingqika, okuqinisekisa ikhwalithi ephezulu yendawo kanye nokunemba kobukhulu. Ukugxilisa kwe-emulsion okungaguquki kungaholela ezifweni, ekugugeni kwemishini, noma ekungalandelini izindinganiso zemvelo. Amamitha okugxilisa i-emulsion ahlinzeka ngokuqapha ngesikhathi sangempela ukuze kulondolozwe isilinganiso esihle kakhulu samafutha amanzi ngenkathi kunciphisa ukungcola kanye nokuthuthukisa ukusebenza kahle. Kuyindlela ephumelelayo yokuvimbela ukuklwebheka kwendawo noma ukushisa ngokweqile kwe-roll ngokugcina isilinganiso sokuxuba i-emulsion sokuqukethwe kwamafutha okungu-2%-10%.

Izinselele Zokuqapha Kwe-Emulsion Yendabuko

Izindlela zendabuko zokulinganisa ukuhlushwa kwe-emulsion zidla isikhathi futhi zivame ukuba namaphutha. Ukusampula okungaxhunyiwe ku-inthanethi kanye nokuhlaziywa kwelabhorethri nakho akukwazanga ukuthola izinguquko ezishintshashintshayo. Ngaphezu kwalokho, ukungenelela ngesandla kwandisa izindleko zabasebenzi kanye nesikhathi sokungasebenzi, bese kuba nokukhiqiza okuphelele.

Ukulinganisa Okusebenzayo Kokugxila Kwe-Emulsion

Amamitha Okuhlushwa e-Emulsion Esemgqeni

Amamitha okuhlushwa kwe-emulsionzisebenzisa ubuchwepheshe obuthuthukisiwe njenge-ultrasonic ukukala isilinganiso samafutha e-emulsion ngesikhathi sangempela. Lawa madivayisi afakwa ngqo emapayipini noma emathangini, enikeza idatha eqhubekayo ngaphandle kokuphazamisa ukukhiqizwa. Alinganisa isivinini somsindo ngokulinganisa isikhathi sokudlulisa amagagasi omsindo kusuka emthonjeni wesignali kuya kumukeli wesignali. Le ndlela yokulinganisa ayithintwa ukuhanjiswa, umbala kanye nokucaca koketshezi, okuqinisekisa ukuthembeka okuphezulu kakhulu. Abasebenzisi bangafinyelela ukunemba kokulinganisa okungu-0.05% ~ 0.1%. Imitha yokuhlushwa ye-ultrasonic esebenza ngemisebenzi eminingi iyakwazi ukukala i-Brix, okuqukethwe okuqinile, into eyomile noma ukumiswa.

Izinzuzo Zokulinganisa Ukugxila Okuqhubekayo Okusemgqeni

Amamitha okuhlushwa e-emulsion angaphakathi anikeza izinzuzo eziningana:

Impendulo Yesikhathi Sangempela: Idatha esheshayo ivumela ukulungiswa okusheshayo kwesilinganiso samafutha amanzi, okuvimbela ukuphambuka kwenqubo.
Ukusebenza Okungahlaseli: Amamitha okuhlushwa e-Ultrasonic awadingi ukusampula, okunciphisa izingozi zokungcola.
Ukunemba Okuphezulu: Kuqinisekisa izakhiwo ze-emulsion ezihambisanayo, ezibalulekile kwikhwalithi yomkhiqizo lapho kugoqwa kubanda.
Ukuguquguquka: Kufanelekela izinhlobo ezahlukene ze-emulsion, kusukela ezintweni zokugcoba kuya ezibopheni ze-asphalt.

Ukuqapha Ukuhlushwa kwe-Ultrasonic Emulsion

Ukuqapha ukuhlushwa kwe-emulsion ye-Ultrasonic kuvelele ngamakhono ayo angahlaseli, anembe kakhulu, ikakhulukazi ezinqubweni zokugaya ezibandayo. Ngokulinganisa ijubane lamaza omsindo nge-emulsion, lawa mamonitha ahlobanisa ijubane nokuhlushwa kwe-emulsion, angathinteki yizici ezifana nombala noma ukuhanjiswa kwe-conductivity.

Lokhu kuzenza zilungele izindawo eziguquguqukayo lapho ama-emulsion engaphansi kokushintsha kwezinga lokushisa noma ukwakheka. Lobu buchwepheshe buphinde busekele indlela yokuxuba i-emulsion yamafutha namanzi ngokunikeza idatha yokuthuthukisa izimo zokuxuba, ukunciphisa izingozi zokuhlukaniswa kwesigaba.

Ukugxila kwe-Emulsion Ezinqubweni Zokugaya Ezibandayo

Ku-izinqubo zokugaya ezibandayo, ama-emulsion asebenza njengezithambisi kanye nezinto zokupholisa, anciphisa ukungqubuzana phakathi kwemiqulu kanye nezindawo zensimbi ngenkathi eqeda ukushisa. Ukugcina izinga lokushisa liphezuluisilinganiso samafutha e-emulsion(ngokuvamile u-4%-6% wokugoqa insimbi) kubalulekile ukuvimbela ukukhubazeka kwendawo kanye nokuguguleka kwemishini.Iziqaphi zokuhlushwa kwe-emulsionhlinzeka ngedatha yesikhathi sangempela ukulungisa ukungezwa kwamanzi noma uwoyela, ukuqinisekisa ukugcotshwa okuqhubekayo.

Indlela Yokuthuthukisa Ukulinganiswa Kokuhlushwa Kwe-Emulsion Ekuxubeni Ama-Emulsion Amafutha Namanzi

Isinyathelo 1: Khetha iMeter Yokuhlushwa kwe-Emulsion Efanele

Ukukhulumaindlela yokuthuthukisa ukulinganiswa kokuhlushwa kwe-emulsion ekuxubeni uwoyela kanye ne-emulsion, qala ngokukhetha imitha efanele imboni yakho.izinqubo zokugaya ezibandayo,amamitha okuhlushwa e-emulsion e-ultrasoniczilungele kakhulu ngenxa yokunemba kwazo kanye nomklamo wazo ongangenisi ukungcola. Cabanga ngezinto ezifana nohlobo lwe-emulsion, izimo zokusebenza, kanye nokuhlanganiswa nezinhlelo zokulawula ezikhona.

Isinyathelo 2: Hlanganisa nezinhlelo zokuzenzakalela

Ukuhlanganiswa okungenamthungo nezinhlelo ze-PLC noma ze-DCS kubalulekile ngesikhathi sangempelaukulinganiswa kokuhlushwa kwe-emulsionAma-loop empendulo azenzakalelayo alungisahlanganisa uwoyela kanye ne-emulsion yamanziinqubo, ukugcina okufiswayoisilinganiso samafutha amanzi.

Isinyathelo 3: Qapha futhi Ulungise Izimo Zokuxuba

Ukuthuthukisaindlela yokuxuba i-emulsion yamafutha namanzikudinga ukuqapha amapharamitha okuxuba afana nesivinini sokusika, izinga lokushisa, kanye nokuhlushwa kwe-emulsifier.Iziqaphi zokuhlushwa kwe-emulsionhlinzeka ngemininingwane yokulungisa lezi ziguquguquko, ukuqinisekisa ukuthi zizinzileama-emulsion axubile.

Isinyathelo 4: Qeqesha Abasebenzi Futhi Unakekele Imishini

Kuyasebenzaukulinganiswa kokuhlushwa kwe-emulsionithembela kubasebenzi abaqeqeshiwe abangakwazi ukuhumusha idatha yesikhathi sangempela futhi benze izinqumo ezinolwazi. Ukulinganiswa okuvamile kwe-amamitha okuhlushwa kwe-emulsionkuqinisekisa ukunemba, ikakhulukazi ezindaweni ezinzima njengezigayo ezibandayo. Amashejuli okulungisa kufanele ahambisane nemijikelezo yokukhiqiza ukuze kuncishiswe isikhathi sokungasebenzi.

FAQsMayelana Nokulinganiswa Kokuhlushwa Kwe-Emulsion

Iyini Indima Yamamitha Okuhlushwa Emulsion Ekugingqini Okubandayo?

Amamitha okuhlushwa kwe-emulsionqinisekisa ukuthi okulungileisilinganiso samafutha e-emulsionkuizinqubo zokugaya ezibandayo, okwenza ngcono ukugcotshwa nokupholisa. Zinciphisa ukukhubazeka kobuso, ukuguguleka kwemishini, kanye nokungcola kwe-emulsion, zithuthukisa ikhwalithi kanye nokusebenza kahle.

Iziqaphi Zokuhlushwa Kwe-Emulsion Zikuthuthukisa Kanjani Ukukhiqizwa Kwe-Asphalt?

Iziqaphi zokuhlushwa kwe-emulsiongcina uzinzileama-emulsion axubileekukhiqizweni kwe-asphalt, okuqinisekisa ukunamathelana okufanele kanye nokunamathela. Kunciphisa ukusetshenziswa kwamanzi futhi kuvimbele ukuphuka kwe-emulsion, kuthuthukisa ukuqina komgwaqo kanye nokonga izindleko.

Yiziphi Izinzuzo Zezindleko Zokulinganisa Ukuhlushwa Kwe-Emulsion Yesikhathi Sangempela?

Isikhathi sangempelaukulinganiswa kokuhlushwa kwe-emulsionkunciphisa ukuchithwa kwezinto ezibonakalayo, ukusetshenziswa kwamandla, kanye nesikhathi sokungasebenzi.izinqubo zokugaya ezibandayo, kungonga u-5%-10% ezindlekweni ze-emulsion, kuyilapho abakhiqizi be-asphalt bebika ukonga okungu-5%-8% ekusetshenzisweni kwamanzi kanye ne-emulsifier.

Ukulinganiswa kokuhlushwa kwe-emulsionkuyitshe eliyisisekelo lokusebenza kahle kanye nekhwalithi kuizinqubo zokugaya ezibandayoNgokusebenzisaamamitha okuhlushwa kwe-emulsionfuthiiziqaphi zokuhlushwa kwe-emulsion, abakhiqizi bangafinyelela ukulawula okunembile phezuisilinganiso samafutha amanzifuthiisilinganiso sokuxuba i-emulsion, ukuqinisekisa ukuthi kuzinzileama-emulsion axubile.

Lawa mathuluzi abhekanaindlela yokuthuthukisa ukulinganiswa kokuhlushwa kwe-emulsion ekuxubeni uwoyela kanye ne-emulsion, ukuletha ukonga izindleko, ikhwalithi yomkhiqizo ethuthukisiwe, kanye nokuhambisana nemithetho. Kungakhathaliseki ukuthi ungumkhiqizi we-cold rolling mill noma i-asphalt, ukuqapha ngesikhathi sangempela kushintsha imisebenzi yakho. Xhumana nethimba lethu ukuze uthole izinto ezenziwe ngokwezifisoimitha yokuhlushwa kwe-emulsionizixazululo noma vakashela iwebhusayithi yethu ukuze uthole ukubonisana kwamahhala namuhla!

Thatha Isinyathelo Manje

Isikhathi sokuthunyelwe: Julayi-11-2025