Automated Density Measurement Reduces Costs by 25% in Dyeing & Printing Factory

Ukulinganisa Ubuningi Okuzenzakalelayo Kunciphisa Izindleko ngo-25% eFektri Yokudaya Nokuphrinta

I-Lonnmeter ingenye yabakhiqizi abancintisanayo be-imitha yobuningi emugqeni. Iimitha yokunamathisela yokunyathelisaIvumela ukuqapha kobuncane besikhashana ukuhlukana nokuthatha amasampula ngesandla njalo kanye nokuphazamiseka ekugelezeni kwenqubo. Isebenza ekungezeni okungeziwe, ekuphrinteni ukusatshalaliswa kokunamathiswa, ekususeni usayizi, ekutholeni kanye nasesigabeni sokufaka umbala ekudayeni nasekunyatheliseni izindwangu.

Ukulinganisa ubuningi besandla okuvamile kwehluleka ukuqapha ubuningi bedayi ngesikhathi sangempela, okuholela ekuhlukeni kombala kanye namabala emicu noma ezindwangu eziphrintiwe. Ukulinganisa ubuningi obungalungile kushiya imiphumela emibi ekucaceni, ekukhanyeni nasekuqineni kwamaphethini aphrintiwe.

ukunyathelisa ngokudaya embonini yezindwangu

Izithiyo Zokulinganisa Ubuningi Obunganembile

Ngaphezu kwemiphumela emibi engenhla ekhwalithini yomkhiqizo, ukulinganiswa kobuningi okungafanele kuvame ukuholela ekulinganisweni ngokweqile kwama-pigment kanye nezinsiza zamakhemikhali ukuze kufinyelelwe imiphumela eqondiwe, okwandisa izindleko zokukhiqiza kanye nokuchitheka kwezinsiza. Ukusetshenziswa ngokweqile kwamadayi kanye nezinsiza kwenza ukwelashwa kube umsebenzi onzima kakhulu futhi kubangele ukukhishwa okungaphansi komgangatho. Impilo yabasebenzi abavezwe ezimweni ezinjalo zokusebenza isengozini ngenxa yezakhiwo ezivuthayo, eziqhumayo noma ezinobuthi zamadayi kanye nezinsiza.

Ukusampula ngesandla kusuka ezindaweni eziningi zokulinganisa kwehluleka ngemuva kokushintshashintsha kwesikhathi sangempela kwezimo zenqubo ezishintshayo. Ngaphezu kwalokho, amaphutha avame ukwenzeka ezindaweni zokulinganisa ezingalungile kanye nokuphambuka ekufundeni.

Ukusetshenziswa Kwamamitha Obuningi Obungaphakathi

Iqembu elilodwa lamazwe ngamazwe lihlanganisa imitha yethu yobuningi emugqeni ohlelweni lwabo lokusabalalisa nokulawula amakhemikhali, liqaphela ukudluliselwa okunembile nokusatshalaliswa kwama-pigment kanye nezinsiza ngendlela ephumelelayo. Ukuze ubuningi, ukuhlushwa kanye nokujiya kwezixazululo zokudaya kanye nezinsiza kufinyelele amazinga asethiwe, kuthuthukiswe ukunemba kwezinsiza zamakhemikhali kanye nokusebenza kahle komugqa wokukhiqiza.

Izinzuzo zeMeter Yokudaya Okuzenzakalelayo

Ukuthuthukiswa kwekhwalithi yomkhiqizo kanye nokulawula ukunemba. Ubuchwepheshe obuthuthukisiwe kanye nemitha kwenza kube nokulinganiswa okunembile kwamadayi amakhemikhali, kugwenywe izinkinga zobuchwepheshe ezibangelwa ukulinganisa ngesandla njengokwehluka kwemibala kanye nokushesha kombala okunganele. Ukuhlanganisa i-batching kuyakwazi ukwenza ngokwefomula yenqubo esethiwe, kuqinisekisa ukunemba kanye nokuphindaphindwa kokuhlanganisa ngakunye.

Izinqubo zokwenza izinto ngokuzenzakalela zinciphisa ukuphazamiseka okwenziwa ngesandla, zithuthukisa ukusebenza kahle kokukhiqiza futhi zinciphise kakhulu umjikelezo wokukhiqiza. Isibonelo, kungonga ngaphezu kuka-80% wabasebenzi futhi kunciphise isikhathi senqubo ngaphezu kuka-20%.

Ngokulinganisa okunembile nokulawula okuhlakaniphile, ukusetshenziswa ngokweqile kwamadayi namakhemikhali kuyagwenywa. Kungonga u-5%-25% wamadayi namakhemikhali futhi kunciphise izindleko zokukhiqiza ngokuqapha okunembile kobuningi kanye nokulawula okuhlakaniphile.

Ipayipi elivalekile ligwema ukuvuza kanye nokuguquguquka kwamadayi namakhemikhali ngesikhathi sokuthuthwa ngemva kokufakwa kwe-imitha yobuningi eku-inthanethiKunciphisa ukungcoliswa kwemvelo, futhi ngesikhathi esifanayo kunciphisa ingozi yokuchayeka kwabasebenzi kudayi namakhemikhali futhi kuthuthukisa ukuphepha kokukhiqiza.