Ku-inthanethiama-viscometer anombala ocwebezelayoziletha izilinganiso ze-viscosity ezinembile, zesikhathi sangempela ngqo ngaphakathi kwemigqa yokukhiqiza. Kuketshezi olungeyona i-Newtonian njenge-shampoo kanye ne-conditioner—olubonisa ukuziphatha kokunciphisa lapho i-viscosity yehla khona lapho igeleza—izinzuzo zazo ezibalulekile zisekubambeni izakhiwo zokugeleza eziguquguqukayo ezingatholakali ngamathuluzi elebhu endabuko.
Iniis tukuthambaof I-shampoo?
Ukuqina, okuchazwa ngokwesayensi njengokumelana koketshezi nokugeleza kwangaphakathi, ngokungangabazeki kuyisici sekhwalithi ebalulekile (CQA) ekukhiqizweni kwemikhiqizo yokunakekelwa komuntu siqu, ikakhulukazi i-shampoo kanye ne-hair conditioner. Lesi sici esibonakalayo sinquma ukuqina komkhiqizo, ukuthungwa, ukuqonda kwezinzwa, kanye nokusebenza kwayo yonke isikhathi sokukhipha nokusebenzisa. Ngenkathi i-viscosity inikeza isilinganiso sobukhulu. Kwezinhlobo zamakhemikhali eziyinkimbinkimbi njenge-shampoo kanye ne-conditioner.
ukwenziwa kwe-shampoo homogenization
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Ukunciphisa Ukugunda, Ukuqina Kwesikhumba, kanye ne-Thixotropy
Ngokungafani noketshezi lwe-Newton, njengamanzi, lapho i-viscosity ihlala ingaguquki kungakhathaliseki ukuthi amandla okusika asetshenziswa, i-viscosity yezinhlelo ze-surfactant zamanzi eziyinkimbinkimbi njenge-shampoo kanye ne-conditioner iyahlukahluka kakhulu futhi incike ngokuphelele esilinganisweni sokusika esisetshenziswayo. Lesi sici esichazayo sibahlukanisa ngokuthiUketshezi olungeyona i-Newtonian. Ukuziphatha okufanele kakhulu okubonwe yilokhuUkunciphisa Ukugunda, eyaziwa nangokuthi i-pseudoplasticity, lapho okubonakalayoukujiya kwe-shampookwehla kakhulu njengoba izinga lokucheba likhuphuka. Lesi sici senzelwe ngenhloso ukwakheka komkhiqizo: ukwakheka kumele kugcine i-viscosity ephezulu (ukumelana nokugeleza okuphansi) ukuze kuhlale kuzinzile ngaphakathi kwebhodlela futhi kunamathele esandleni (indawo yokugunda ephansi), kodwa kumele kwehle ngokushesha i-viscosity (ukugeleza okuphezulu) lapho kucindezelwa, kupompiwa, noma kusakazeka ezinweleni (indawo yokugunda ephansi).
Ngaphezu kwalokho, ama-emulsion amaningi okunakekelwa komuntu siqu aqinile kanye nama-gel, okuhlanganisa ama-conditioner nama-lotion athile, abonisa ukuziphatha kwe-rheological okuncike esikhathini okwaziwa ngokuthi i-Thixotropy. Izinto ze-thixotropic ziyancipha ngaphansi kokucheba kodwa zidinga isikhathi esithile ukuze zibuyisele isakhiwo sazo sokuqala, esinokuqina okuphezulu ngemva kokususwa kokucindezeleka.
Ukunqoba Imikhawulo Yokulinganisa
Ukushoda Kwezindlela Ze-Viscometry Zelabhorethri Yendabuko (Engaxhunywanga Ku-inthanethi)
Ukuthembela ezindleleni zendabuko zelebhu zoketshezi oluyinkimbinkimbi olungeyona i-Newtonian kuletha ukungasebenzi kahle kwesistimu kanye nezingozi. Ukusampula ngesandla kanye nokuhlolwa kwebhentshi ngokwemvelo kuletha ukubambezeleka kwesikhathi okukhulu, okuguqula ukuqinisekiswa kwekhwalithi kube yisinyathelo sokulungisa esisebenzayo, ngemuva kwenqubo. Phakathi nalokhu kubambezeleka, lonke iqembu lingaqhubeka liye phansi, kodwa lizolahlwa emahoreni kamuva. Ngaphezu kwalokho, ama-viscometer amaningi elabhorethri ajwayelekile alinganisa i-viscosity ngamanani aphansi noma angalawulwa okushefa, akhiqiza idatha engahlobene nezimo ezishefa kakhulu ezitholakala kuma-reactor, amaphampu, kanye nemigqa yokudlulisa. Lokhu kuyalimaza kakhulu abantu abanamandla kakhulu.ukunciphisa ukugunda izinweleimikhiqizo. Okwandisa lokhu,i-thixotropicUhlobo lwezinhlobo eziningi zokwakheka lusho ukuthi ukufundwa kwe-viscosity kuzwela kakhulu ekuphathweni kwesampula kanye nesikhathi esidlulile selokhu uketshezi lwabhekana nokucindezeleka kokuxuba, okuholela ekuphindaphindeni okubi kwe-batch-to-batch kanye nokungahambisani. Okokugcina, inqubo yokusampula ngesandla inezingozi ezihambisana nokungcola, ukungahambisani kwenqubo, kanye namaphutha abantu, konke okusonta imiphumela futhi kwandise izindleko zokukhiqiza.
I-Viscometer Ephezulu Ephakathi Ephakathi
Ukuze kugwenywe le mikhawulo eyisisekelo, imboni iya ngokuya yamukelaama-viscometer e-inline ultra shear. Lawa mathuluzi anikeza ukulinganisa okuqhubekayo, kwesikhathi sangempela ngqo ngaphakathi komugqa wokukhiqiza. Lokhu kushintshela ekutholeni idatha okuqhubekayo kwenza izimo zenqubo zilungiswe ngokuguquguqukayo ngokusekelwe kumpendulo ye-viscosity ebukhoma, okubalulekile ekuqinisekiseni ukuhambisana komkhiqizo, ukuthuthukisa umkhiqizo, kanye nokunciphisa kakhulu imfucuza yezinto ezibonakalayo. Ukuhlanganiswa kwalezi zinzwa kuinqubo yokukhiqiza i-shampooiguqula ngokuphelele ukulawulwa kwekhwalithi kusuka kumsebenzi wokuhlola kuya kumsebenzi wokulawula inqubo osebenzayo.
I-Lonnmeter Ultra Shear Viscometer
I-Lonnmeteri-viscometer ye-ultra shear eqondileisebenza ngokusekelwe kusimiso sokudlidliza. Isici sokuzwa esiyinhloko siyisakhiwo esiqinile, esimise okwenduku esidlidliza ngokujikajika eceleni kwe-axis yaso ephakathi ngemvamisa eqinile, ezwakalayo. Njengoba isici sidonsa uketshezi ebusweni baso, silahlekelwa amandla e-kinetic ngenxa yokumelana kwangaphakathi koketshezi, okwaziwa ngokuthi amandla okudonsa aqinile. Izinga lokulahlekelwa amandla, noma ukudambisa amandla, lilingana ngqo ne-viscosity yoketshezi: i-viscosity ephezulu iholela ekudonseni okukhulu nasekuhlakazekeni kwamandla okuphezulu. Izingxenye ze-elekthronikhi zenzwa zibona lokhu kulahlekelwa kwamandla, futhi umthumeli ucubungula isignali ibe yinani le-viscosity elicacile, elinembile, nelesikhathi sangempela. Lokhu kusetshenziswa kwe-resonator eguquguqukayo kunenzuzo enkulu, njengoba kwenza inzwa izinze ngokwemvelo, ihlukaniswe kangcono nokudlidliza kwangaphandle, futhi ikakhulukazi izwela kuphela emandleni aqinile ahlakazekayo oketshezi.
Imininingwane Yobuchwepheshe kanye Nobubanzi Bokusebenza
Idivayisi yeLonnmeter ikhombisa ubunjiniyela obuqinile obudingekayo ezindaweni zezimboni ezidinga amandla, okuqinisekisa ukuthembeka, ukunemba, kanye nokuhambisana kwamakhemikhali.
Ithebula: Imininingwane Yobuchwepheshe be-Lonnmeter Ultra Shear Viscometer
| Ipharamitha | Ukucaciswa/Ububanzi | Ukubaluleka Kokukhiqizwa Kokunakekelwa Komuntu Siqu |
| Ububanzi be-Viscosity | 1 - 1,000,000 cP | Kwanele ukumboza izinto zokusetshenziswa (ezincane kakhulu emanzini) kuze kufike emikhiqizweni eqediwe egxilile kakhulu, enokuqina okuphezulu. |
| Ukunemba | ±2% ~5% | Iqinisekisa ukulawulwa kwekhwalithi okunembile okudingekayo ukuze kusetshenziswe amakhemikhali anenani eliphezulu kanye nokunamathela ngokuqinile kwe-CQA. |
| Ukuphindaphinda | ±1% ~ ±2\% | Kubalulekile ekufinyeleleni ukuvumelana okuqinile kweqembu ngalinye kanye nokuhlangabezana nezindinganiso eziqinile zomthetho kanye namazinga abathengi. |
| Ukuthembeka Kokusebenza | I-IP65, Ayikwazi ukuqhuma (Ex dIIBT6) | Ifanelekela izindawo ezihlanzwa ngamanzi, izindawo ezibucayi, kanye nezindawo eziyingozi ezivame ukutholakala ekucutshungulweni kwamakhemikhali. |
| Okukhiphayo/Isixhumi esibonakalayo | Ukuqina 4 - 20 mADC / RS485 | Imiphumela ejwayelekile yemboni yeukuhlanganiswa okungenamthungo nezinhlelo ze-DCS/SCADAkanye nama-PLC. |
| Ukuxhumana Okubalulekile | 316 L, Teflon, Hastelloy | Iqinisekisa ukumelana nokugqwala ngokumelene nezixazululo ze-surfactant zamanzi, izithisi, kanye nezilungisi ze-pH. |
Funda Ngamamitha Obuningi Engeziwe
Amamitha Ezinqubo Engeziwe Ku-inthanethi
Ukuqaliswa Okuhlelekile Emigqeni Yokukhiqiza
Ukubuka Okuphelele Kokugeleza Kwenqubo Yokukhiqiza I-Shampoo/Conditioner
Iinqubo yokukhiqiza i-shampoo/conditionerluchungechunge lwezinyathelo eziningi oluklanyelwe ukuqinisekisa ukusabalala okufanayo kwezithako kanye nokwakheka okuzinzile kwe-emulsion yokugcina. Izinyathelo eziyinhloko zifaka: Ukulungiswa Kwezinto Ezingavuthiwe (ukuhlanza, ukushisa, izinto eziqinile ngaphambi kokuncibilikisa); Ukuxuba, Ukusabela, kanye ne-Emulsification (ukwengezwa ngokulandelana kwama-surfactants, ama-conditioner agents, kanye nama-viscosity modifiers); I-Homogenization (ukuxuba okuphezulu ukuze kuzinziswe i-emulsion futhi kufakwe izithasiselo zokugcina ezifana namaphunga nombala); Ukuhlolwa Kwekhwalithi; futhi ekugcineni, Ukugcwalisa Nokupakisha. Ukulawula i-viscosity akuyona isheke sekhwalithi esisodwa kodwa imfuneko eqhubekayo, eqhubekayo kuzo zonke izigaba eziningi.
Ukuhlonza Amaphuzu Abalulekile Okulinganisa Emigqeni Yeshampu/Yesithambisi Sokulawula Ukugoba
Ukubekwa kwamasu kwe-i-viscometer yokugunda emugqenikubalulekile ekudaleni izinhlelo zokulawula ezivaliwe ezisebenzayo. Umgomo ukuqapha izinguquko ze-CQA ngokushesha phakathi nezigaba lapho ukulungiswa kusengenzeka khona, ukuvimbela ukuphambuka kwekhwalithi ukuthi kuqhubeke. Kutholwe amaphuzu amathathu abalulekile okuqapha:
| Isigaba Senqubo | Isizathu Sokulinganisa | Isenzo/Iluphu Yokulawula Edingekayo |
| P-1: Ukwengezwa Kosawoti Ngemva Kokujiya/Usawoti (Indawo Yokulawula Eyinhloko) | Ilinganisa ukulungiswa okusheshayo kwesakhiwo senethiwekhi ye-micellar, iqinisekisa umphumela osheshayo wama-viscosity modifiers. | Ukusetshenziswa kokulawulwa kwe-PID okuvaliwe ukuze kusetshenziswe imithamo yesisombululo se-electrolyte (usawoti) noma amakhemikhali okulungisa i-pH ngesikhathi sangempela. Lokhu kubalulekile ekugwemeni ukwehla kwe-viscosity okubukhali okuhlobene nokweqisa i-parabolic "salt curve" maximum. |
| P-2: Indawo Yokukhipha Ithangi Ngaphambi Kokuhlanganiswa/Ukugcina | Iqapha ukuzinza kwesikhathi eside, iqinisekisa ukululama okufanele kwe-thixotropic kanye nokuvumelana komkhiqizo omkhulu ngaphambi kokuhlanganiswa kokugcina kanye nokwelashwa okushefa kakhulu. | Ukulungiswa kwesikhathi sokubamba inqwaba noma ukuqina kokuxuba okusele. Kuqinisekisa isakhiwo se-emulsion esizinzile ngaphambi kokuqhubeka, okuvimbela umthwalo omkhulu wemishini kumkhiqizo oqine kakhulu. |
| P-3: Ukudluliswa Kokugcina Komkhiqizo (Umugqa Wokugcwalisa Ngaphambi Kokugcwalisa) | Ihlinzeka ngokuqinisekiswa kokugcina kokuvumelana komkhiqizo, iqinisekisa ukuthi izakhiwo ze-rheological ziyahlangabezana nezidingo zemishini yokugcwalisa ezenzakalelayo (izici zokugeleza) kanye nokusetshenziswa kwabathengi (ukusabalalisa). | Ukulawulwa kwesango lekhwalithi ephezulu: ukuphambukisa ngokuzenzakalelayo umkhiqizo ongacacisiwe uye ethangini lokulungisa kabusha noma ukuqala ukulungiswa okusheshayo kwesilinganiso sokugeleza komshini wokugcwalisa wevolumu. |
Ukuqapha okuqhubekayo kwe-viscosity kuyo yonke inqubo, ikakhulukazi ku-P-2 kanye ne-P-3, kunikeza isiqinisekiso esingonakalisi sesakhiwo se-emulsion esiqediwe. Ngesikhathi sokuhlanganiswa kwe-homogenization, ama-emulsion amaningi akhuphuka kakhulu kwe-viscosity njengoba usayizi we-droplet wehliswa, futhi ubukhulu balokhu kukhula busebenza njengesibonakaliso esithembekile sekhwalithi kanye nokuqina kwe-emulsion iyonke. Ukuqapha kwesikhathi sangempela kusiza ukunquma ukuphela okufiselekayo kokuxuba/ukuxuba futhi kuvumela ukulungiswa okuguquguqukayo kumapharamitha afana nokuqina kokuxuba noma isikhathi. Leli khono lishintsha ukulawulwa kwekhwalithi kusuka ekuboneni ukwehluleka komkhiqizo kuya ekuvimbeleni ngenkuthalo izinkinga ezifana nokuhlukaniswa kwesigaba noma ukhilimu, ekugcineni kuthuthukisa impilo yeshelufu.
Ukulawula Okuvaliwe kanye Nokuguqulwa Kwe-Viscosity
Indlela Yokulawula Ukuthamba Kwe-Shampoo kanye ne-Conditioner Rheology
Ukulawulaukujiya kwe-shampookanye ne-conditioner rheology kufezwa ngokuphathwa okunembile kwezinto eziningi ezisebenzisanayo, okuhlanganisa uhlobo kanye nokuhlushwa kwama-surfactants, ukuhlushwa kwama-polymers noma ama-thickeners engeziwe, izinga lokushisa, amazinga e-pH (athinta ukusebenzisana kweshaja), kanye nokuhlushwa kwama-electrolyte, njengosawoti. Kulezi zindlela, ukungezwa kosawoti kuvame ukuba yindlela engabizi kakhulu futhi evamile esetshenziswayo ukulungisa i-viscosity ezinhlelweni ze-surfactant ezisekelwe ku-sulfate.
Indima Yama-Electrolyte: Ukuqonda I-Salt Curve kanye ne-Micellar Network Dynamics
Indlela yokulawula ehilela ama-electrolyte, ikakhulukazi i-sodium chloride, isekelwe emthonjeni wama-ion kasawoti kunethiwekhi ye-micellar yesistimu ye-aqueous surfactant. Lobu budlelwano abuqondile, bulandela umsebenzi we-parabolic owaziwa ngokuthi "i-salt curve". Ekuqaleni, ukwengezwa okuncane kukasawoti kwandisaukujiya kwe-shampoongokuvikela ukuxoshwa kwe-electrostatic phakathi kwamaqembu ekhanda le-surfactant. Lokhu kuvikela kukhuthaza ukukhula kwe-micellar kanye nokubanjwa, okuholela ekuqineni. Ukuqina kufinyelela ekugxilweni kwe-electrolyte okuhle kakhulu; nokho, ukudlula lokhu kugxila okubalulekile kuholela ekuqhekekeni kwe-micellar ngokweqile kanye nokwehla okusheshayo, okubukhali kwe-viscosity (ukuncipha). Njengoba uhla olufanele embonini lwamukelekileukujiya kwe-shampoongokuvamile kuyingxenyana encane yale jika (isb., 3 kuya ku-15 Pa s), ukugcina ukuhambisana kuleli fasitela elincane lokusebenza kuyinselele enkulu ngaphandle kokulinganisa kwesikhathi sangempela nokunemba okuphezulu.
Izindlela Zokulungisa Ukuthamba Kwe-Real-Time: Ukulinganisa Okuzenzakalelayo kanye Nokuguqulwa kwe-pH
Ukuthunyelwa kwe-i-viscometer ye-ultra shear eqondilekwenza kube lula ukulawula inqubo ye-closed-loop yangempela. Inzwa ilinganisa ngokushesha i-viscosity ebonakalayo yoketshezi (i-Process Variable) bese iphakela le datha emuva ku-Distributed Control System (DCS) noma ohlelweni lwe-Supervisory Control and Data Acquisition (SCADA). Uma i-Process Variable iphambuka ku-Set Point (Target Viscosity) esungulwe, isilawuli senza i-proportional-integral-derivative (PID) loop, sisebenzise iphampu yokulinganisa ezenzakalelayo noma i-valve yokulinganisa ukufaka i-ejenti yokulungisa ebaliwe, njengesixazululo se-saline noma i-pH adjuster. Le mpendulo esheshayo, eqhutshwa idatha iyindlela eyinhloko yokusebenzaUkuhlanganiswa Kwenqubo Nokulawula KwangempelaLokhu kulawula okusebenzayo kuvimbela iphutha elivamile lokukhiqiza lokusebenzisa ngokweqile amapharamitha abalulekile e-rheological—ikakhulukazi isiqongo sejika likasawoti—ngaleyo ndlela kuqinisekisa ubuqotho be-batch futhi kuncishiswe izindleko eziphezulu ezihambisana nokulungiswa kabusha kwe-batch. Ukulibaziseka kokulinganisa kwendabuko kuphoqa ukudoswa okulondoloziwe, okuvame ukuphumela ezintweni ezingacacisiwe ezidinga ukucutshungulwa kabusha okubizayo noma ukulahlwa.
Ubunzima kanye Nezinselele Ekunqumeni Ukuthambekela Kwe-Shampoo/Conditioner
Umthelela Wokuncika Esikhathini (Thixotropy) Ekulinganisweni
Inselele enkulu embonini yokunakekelwa komuntu siqu ukuphatha uhlobo oluncike esikhathini (thixotropic) lwezinhlobo eziningi. Uketshezi lwe-thixotropic, njengokhilimu namajeli athile, luveza idatha ye-viscosity engaguquki uma ukulinganisa kungalinganiswanga, njengoba inani le-viscosity lishintsha ngokusekelwe esikhathini esidlulile kusukela okokugcina ukucheba izinto. Ngokusebenzisa i-i-viscometer yokunciphisa ukugunda okuqondile, le nkinga iyancishiswa. Inzwa ilinganisa i-viscosity ebonakalayo ngaphansi kwesilinganiso sokusika esizinzile, esingaguquki esinqunywa ukugeleza kwenqubo. Le ndlela inikeza iphuzu ledatha eliqhubekayo, elifanele embonini elithembeke kakhulu futhi eliphindaphindwayo kunezibonelo zelebhu ezithathwa ngezikhathi ezithile esimweni sokubuyiselwa kwe-rheological ngemva kokuphathwa ngesandla.
Ukuguquguquka Kwezinto Ezingavuthiwe kanye Nesidingo Sokuqapha Okubikezelayo
Ukuguquguquka kwekhwalithi yezinto zokusetshenziswa ezingenayo, njengokushintshashintsha kokuvumelana kwe-surfactant, noma ukuhlukahluka okuncane kumapharamitha enqubo (isb. izinga lokushisa, izinga lokugeleza, ingcindezi) kungaletha izinguquko ezingalindelekile ekuqineni komkhiqizo wokugcina. Ukuqapha okuqhubekayo, okuvama kakhulu nge-i-viscometer yokugunda emugqeniivumela amaqembu okusebenza ukuthi asheshe abone futhi athole umthelela oqondile wezinhlobo ezithile zezinto zokusetshenziswa ku-CQA yokugcina. Lokhu kusakazwa kwedatha okunesinqumo esiphezulu kuyisisekelo sokuhlanganisa amamodeli ekhwalithi yokubikezela athuthukile, okungenzeka ukuthi ahlanganiswe nezinye ubuchwepheshe ezifana ne-NIR spectroscopy, ukuze kulondolozwe ukuvumelana naphezu kokuguquguquka kokufaka okungenakugwenywa.
Ukusebenza Kahle Kokusebenza kanye Nezindleko Eziphelele Zobunikazi (i-TCO)
Ukunciphisa Amanani Okwehluleka Kweqembu kanye Nokuchitha Izinto
Izizathu zokusebenza zokwamukelwaama-viscometer e-inline ultra shearkusekelwe ekuthuthukisweni okumangalisayo nokulinganiselwe ekusebenzeni kahle kanye nokulawulwa kwekhwalithi. Ukusebenzisa ukulawulwa kwe-viscosity ngesikhathi sangempela kuguqula ukuphathwa kwekhwalithi ye-batch kusuka ekuphenduleni kuya ekubikezeleni. Izicelo zezimboni eziqhathaniswayo, lapho i-viscometer inquma ikhwalithi yomkhiqizo (isb., i-polymerization), zikhombisile ukuthi ukusetshenziswa kwama-viscometer angaphakathi kunganciphisa izinga lokwehluleka kwe-batch libeu-zero. Le mpumelelo ingadluliselwa kakhulu kumakhemikhali e-surfactant ayinkimbinkimbi. Ukususwa kokulahlwa kwe-batch kanye nokuvimbela umkhiqizo ongekho ku-spec kuhumusha ngqo ekongeni izindleko ezinkulu, kunciphisa ukulahleka okukhulu kwezinto zokusetshenziswa ezibizayo kanye nezinto eziphakathi.
Ukunciphisa Isikhathi Seqembu kanye Nokutholwa Kwephuzu Lokuphela
Ngale kokususa imfucuza, ikhono le-i-viscometer yokugunda emugqeniukunikeza isiqinisekiso esisheshayo semiphumela yokusabela noma yokuxuba kuthuthukisa kakhulu ukusebenza kahle. Esikhundleni sokuthembela ezikhathini zokuxuba ezichazwe kusengaphambili noma ukulinda ukubambezeleka okuhlobene nokuqinisekiswa kwelebhu okungaxhunyiwe ku-inthanethi, uhlelo luqinisekisa ngokushesha ukuthi i-viscosity eqondiwe isifinyelelwe nini. Ezindaweni zokukhiqiza ezisebenzisa ubuchwepheshe obufanayo, lokhu kutholwa kwe-endpoint enembile kuboniswe ukuthi kunciphisa isikhathi sokucubungula i-batch kuze kufike ku-amahora angu-2Lokhu konga isikhathi kuvumela indawo ukuthi isebenzeamaqoqo engeziwe ngosuku, ukwandisa ukusetshenziswa kwempahla, ukwandisa umthamo wokukhiqiza wonke ngaphandle kokusetshenziswa kwemali eyengeziwe, kanye nokunciphisa kakhulu ukusetshenziswa kwamandla aphezulu okuhambisana nemijikelezo yokuxuba nokushisa ende.
Ukugcinwa Okuphansi Nokwethenjelwa Okuthuthukisiwe Kokusebenza
Ukwakhiwa okuqinile kwenzwa, kusetshenziswa izinto ezisezingeni eliphezulu njengensimbi engagqwali engu-316 L, i-Hastelloy, ne-Teflon, kuhlangene nokuntuleka kwezingxenye ezihambayo zangaphakathi, izivalo, noma amabheringi, kuqinisekisa ukusebenza kwesikhathi esiphezulu kanye nokuwohloka okuncane komshini ngenxa yokuvezwa ngamakhemikhali. Ngaphezu kwalokho, uhlelo lwakhiwe ukuze lulinganiswe efektri futhi lugcine ukuthembeka kwalo ngaphandle kokudinga ukulinganiswa kwensimu okuvamile nokuyinkimbinkimbi. Lokhu kuhlanganiswa kwezinto kuqinisekisa ukuthembeka kokulinganisa isikhathi eside futhi kunciphisa kakhulu izindleko zomsebenzi ezihlobene nokugcinwa, okunegalelo elikhulu ekwehleni okuphansi.Izindleko Eziphelele Zobunikazi (i-TCO).
Ukuqinisekisa Ukuthobela Ikhwalithi Nokulandelela
Ukukhiqiza okuqhubekayo nokusezingeni eliphezulu kuncike ekulandeleni ngokuqinile iphrothokholi kanye nemibhalo ephelele. Ngenxa yokuthi i-viscosity ilawula ngqo ukuzinza komkhiqizo, isikhathi sokuphelelwa yisikhathi, kanye nezici zokusebenza, izinqubo ezicophelelayo zokulinganisa i-viscosity zibalulekile ekuhambisaneni nemithetho kanye nokuhlangabezana nokulindelwe ngabathengi.i-viscometer ye-ultra shear eqondileuhlelo luhlinzeka ngokurekhoda kwedatha okuvamise kakhulu kanye nokuthwebula kuyo yonke imjikelezo yokukhiqiza, lunikeza umlando weqoqo oqhubekayo nonemininingwane odlula imikhawulo yesampula ehlukanisiwe ngezikhathi ezithile. Lokhu kubhalwa kwedatha okuqinile kuqinisekisa ukuthembekaUkuthobela Ikhwalithi Nokulandelelakokuhlolwa kwangaphakathi, ukuthunyelwa kwemithetho, kanye nophenyo lwangemva kwemakethe, okuqinisa ukwethenjwa kwabathengi kanye nedumela lomkhiqizo.
Ukuhlanganiswa Okungenamthungo Nezinhlelo ze-DCS/SCADA
Izindinganiso Zokuxhumana Kwedatha kanye Nezincazelo Ze-Interface
Inani ledatha ye-viscosity yesikhathi sangempela libonakala ngokugcwele kuphela uma inzwa ihlanganiswe nengqalasizinda yokuzenzakalela yesitshalo.i-viscometer ye-ultra shear eqondileyenzelwe ngqoukuhlanganiswa okungenamthungo nezinhlelo ze-DCS/SCADA. Ihlinzeka ngemiphumela ejwayelekile yezimboni, kufaka phakathi isignali ye-analog engu-4-20 mADC eqinile, ehambisana kahle kakhulu nokufakwa ngqo kubalawuli be-proportional-integral-derivative (PID) kanye nama-loop okulawula alula. Ngaphezu kwalokho, isixhumanisi sedatha esilandelanayo se-RS485 sinikeza i-conduit yedijithali ephelele, evumela ukudluliswa kwe-viscosity ephezulu, izinga lokushisa, kanye nedatha yesimo sokubala okuthuthukisiwe kanye nomlando. Leli khono le-interface elikabili liqinisekisa ukuguquguquka kuzo zonke izinhlelo zokuzenzakalela ezilula neziyinkimbinkimbi.
Izinzuzo Zokuphathwa Kwedatha Ephakathi Kokuhlela Izinqubo Nokuhlaziya
Ukuhlanganisai-viscometer yokugunda emugqeniKuhlelo Lokulawula Olusatshalaliswayo (i-DCS) noma uhlelo lwe-SCADA kuvumela ukuqoqwa, ukucubungula, kanye nokubona idatha ye-rheological ethembekile kakhulu kanye nezinye izilinganiso zenqubo ezibalulekile njengokushisa kanye nengcindezi. Ukuhlanganisa ndawonye kunikeza opharetha idatha yesikhathi sangempela, esebenzisekayo ethulwa kumadeshibhodi enziwe ngokwezifiso, okuthuthukisa kakhulu ukwenza izinqumo kanye nokulawula ukusebenza. Ngaphezu kwalokho, ukufaka phakathi le datha ye-viscosity yesikhathi sangempela ngaphakathi kwesazi-mlando kuvumela amaqembu okulawula ikhwalithi ukuthi enze ukuhlaziywa okuphelele kwe-post-batch. Bangahlobanisa izinguquko ze-viscosity nokuguquguquka kwezithako, isivinini se-agitator, noma imicimbi yokushisa, balondoloze irekhodi eliqhubekayo, elinemininingwane ebalulekile ekulandeleni kahle kwe-batch kanye nemibhalo eqinile yokuthobela imithetho.
Ukuhlanganisa i-Real-Time Viscosity kuma-IIoT Frameworks
Ukufakwa kwe-resolution ephezulu neqhubekayoi-viscometer ye-ultra shear eqondileimele okungaphezu nje kokuthuthukiswa kokulinganisa; kuyisinyathelo esiyisisekelo sokwamukela izimiso ze-Industry 4.0. Ukuhlinzekwa kwedatha ye-rheological ezinzile, enembile kakhulu ngedijithali (nge-RS485) kuhambisana kahle nokuguqulwa kwamanje okuya kwi-Industrial Internet of Things (IIoT). Lokhu kusakazwa kwedatha okuthembekile kubalulekile ekuthuthukiseni nasekuqeqesheni ama-algorithms okulawula athuthukile kanye namamodeli okufunda komshini adingekayo ekulawuleni ikhwalithi yokubikezela kanye nokwenza ngcono inqubo eguquguqukayo. Ngokuhlanganisa i-viscosity njengengxenye eyinhloko yokwakheka okuzenzakalelayo okuphelele, indawo yokukhiqiza ukunakekelwa komuntu siqu ingasuka ekulawulweni kwepharamitha engaguquki iye ekuthuthukisweni okuguquguqukayo, okuguquguqukayo, okuqinisekisa ukuthiukujiya kwe-shampookanye nezinye izinhloso ze-rheological zihlala zihambisana naphezu kokushintshashintsha okungokwemvelo komfula noma kwemvelo.
Ukukhiqizwa koketshezi olungeyona i-Newtonian njenge-shampoo kanye ne-hair conditioner kudinga ukulawulwa okunembile kwe-rheological okungokwesiko. Kunconywa kakhulu ukuthi abaphathi bemisebenzi yokukhiqiza babeke phambili ukuthengwa nokuhlanganiswa kwe-ama-viscometer e-inline ultra shearngezinhlelo ezijwayelekile ze-DCS/SCADA. Lokhu kutshalwa kwezimali kunikeza ukusakazwa kwedatha okunokwethenjelwa okuphezulu okudingekayo ukuze kulawulwe ikhwalithi ezenzakalelayo, ebikezelayo, kuqinisekiswe ukuhambisana komkhiqizo isikhathi eside futhi kuhlinzeke ngesisekelo esidingekayo sokukhiqiza okuthuthukisiwe kwedijithali kanyeinqubo yokukhiqiza i-hair conditionerukwenza ngcono.
