Ukulinganiswa ngokuchanekileyo kwenqanaba lesilo, ukulinganiswa kwenqanaba le-hopper, kunye nokulinganiswa kwenqanaba le-slurry kuhlala kungundoqo ekucutshungulweni kwezimbiwa okukhuselekileyo nokusebenzayo. Ukufundwa okungaphelelanga okanye okungalunganga okuvela kwiitanki, ii-hopper, okanye ii-silos kunokubangela iziganeko zokuzaliswa kakhulu, ukoma kokusebenza, kunye nokungasebenzi kakuhle kwenkqubo. Ezi ziganeko zibeka izixhobo kunye nemveliso emngciphekweni, zikhokelela ekukhululweni okunokwenzeka kwendalo, kwaye zinyuse iindleko zokugcinwa. Neempazamo ezincinci ekulinganisweni kwenqanaba le-slurry zinokuphazamisa ukuhlanganiswa kunye namazinga okutya asezantsi, okuchaphazela umgangatho wokugqibela wemveliso kunye nokusebenza kakuhle kwamandla.
Umlinganiselo weSilo yoMququ
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Ukuphucula Ukulinganiswa Kwamanqanaba kwiShishini leZimbiwa
Izityalo zeminerali zisebenza kwiindawo ezigcwele uthuli, igwebu, umphunga, kunye neeparameter zenkqubo yokutshintsha. Iisensa zenqanaba lesilo eziqhelekileyo kunye neesensa zenqanaba le-hopper zihlala zisokola, zinikezela ngemiqondiso engaguqukiyo okanye ebambezelekileyo. Iisensa zenqanaba le-radar ezikhokelwayo (i-GWR level transmitter) zithandwa kakhulu ekulinganisweni kwenqanaba le-slurry, kodwa ubuninzi bothuli, iindawo eziguquguqukayo, okanye igwebu elingqindilili zisenokuphazamisa ukufundwa. Ezi ngxaki ziyandiswa zizinto eziqinileyo ezirhabaxa, ubungakanani besuntswana obuguquguqukayo, kunye namanqanaba okufuma atshintsha rhoqo afihla i-interfaces, abangela ukulahleka kwesignali, okanye abangele ukungaphumeleli koomatshini.
Isisombululo sokulinganisa inqanaba lemizi-mveliso esikhethiweyo ngokufanelekileyo kufuneka sinciphise ezi ngxaki. Kwii-silos zezinto ezinkulu, eyona ngxaki iphambili kukufumanisa i-interface ngexesha langempela—ingakumbi apho amafu othuli efihla imigca ye-sensor-of-sight. Ii-inline transmitters kufuneka zahlule amanqanaba ezinto zokwenyani kwii-positives ezingezizo ngenxa yokumiswa kwee-particles. Ngenxa yokuba i-bulk solids ayihlali ngokulinganayo, ukulinganisa inqanaba le-silo okuthembekileyo kufuna ii-sensors ezingachaphazeleki luthuli okanye i-bridging. Kwii-hoppers, i-bridging, i-accumulation, kunye ne-blockages zibaluleke kakhulu. I-Inline density kunye ne-viscosity metres ezivela eLonnmeter zibonelela ngempendulo ebalulekileyo yenkqubo: iinjineli zisebenzisa ezi zilinganiso ukuchonga ukuhamba okungaqhelekanga okanye ukuma, okuvumela ukungenelela ngexesha elifanelekileyo kwiinkqubo zokukhusela ukoma kwi-pumps.
Iitanki zenkqubo kwishishini lezimbiwa zihlala zigcina i-slurry enamandla, ulwelo lweekhemikhali, kunye nee-aggregates. Iindlela zokulinganisa inqanaba le-slurry ezilungiselelweyo kufuneka zimelane nokugqwala, zinyamezele ukuhanjiswa kwe-variable conductivity, kwaye zisebenze kwi-opaque okanye stratified fluids. Inqanaba eliqhubekayo, eliphezulu kunye nedatha ye-inventory ibalulekile ekuhlanganiseni nasekutyiseni, ukuqinisekisa ukuba iinkqubo ezisezantsi nezisezantsi zisebenza kakuhle ngaphandle kwexesha lokungasebenzi kakhulu. Izixhobo ezifana neLonnmeteriimitha zoxinano olusemgceniukubonelela ngedatha ebalulekileyo yoxinano lokujonga nokuphucula isitokhwe—ingakumbi apho abathumeli benqanaba leradar yamaza abakhokelwayo ngokwesiko bejongene nokuguquguquka kwenkqubo ebonakalayo neyekhemikhali.
Ukusebenzisa izixhobo zokuthintela ukugcwala kakhulu, njengeenkqubo zokuthintela ukugcwala kakhulu kolwelo okanye izixhobo zokufumanisa ukugcwala kakhulu kolwelo ngamakhemikhali, kunciphisa umngcipheko wokukhululwa kokusingqongileyo kwaye kukhusela abaqhubi. Ukulinganiswa ngokuchanekileyo kwamanqanaba kuqinisekisa ukhuseleko lokusebenza kunye nokuthotyelwa kwemithetho. Kwangaxeshanye, ukugcina ukufundwa okuzinzileyo kuxhasa ukujonga amanqanaba ezinto ezininzi, kuthintela inkunkuma yemveliso kunye nezixhobo, kwaye kuvelisa iingenelo ezibonakalayo kulondolozo kunye neendleko zomjikelo wobomi bezixhobo zoshishino lokucubungula izimbiwa.
Ii-Transmitters ze-Radar ezikhokelwayo: uMgaqo kunye neenzuzo
Ii-Guided Wave Radar (GWR) zokuhambisa inqanabasebenzisa imiqondiso ye-microwave eshukumayo ehamba ngeprobe efakwe ngokuthe nkqo kwisitya. Xa ezi miqondiso zifikelela kwindawo yokujonga—njengomphezulu wolwelo, izinto eziqinileyo, okanye i-slurry—zidibana notshintsho kwi-dielectric constant, nto leyo ebangela ukubonakaliswa okungaphelelanga. Umthumeli uvavanya ukulibaziseka kwexesha phakathi kwesignali ethunyelweyo nebonakalisiweyo. Oku kuvumela ukubalwa ngokuchanekileyo komgama kumphezulu wemidiya, kunika ixabiso elichanekileyo lenqanaba. I-GWR yahlula ngokufanelekileyo phakathi kwezigaba kunye neendawo zokujonga, nokuba iipropati zezinto zahlukile.
Ukuhlanganiswa kwezixhobo ze-GWR ngokuhambelana kufezekiswa ngokufaka iprobe ukusuka phezulu kwiitanki, ii-hopper, okanye ii-silos, ngqo kumjelo wenkqubo. Olu lungiselelo lunciphisa umngcipheko wokuvuza kwenkqubo, kuba yiprobe kuphela engena kwisitya esinceda ukugcina uxinano. Indlela yokuphuma phezulu ayiphazamisi imisebenzi eqhubekayo, okwenza i-GWR ifaneleke kwixesha langempela, ukujonga amanqanaba rhoqo kwiindawo ezifuna kakhulu ezifana nezo zikwizixhobo zoshishino lokucubungula izimbiwa, ukujonga amanqanaba ezinto ezininzi, kunye nokulinganisa amanqanaba esilo.
Kwindlela yokulinganisa inqanaba le-hopper kunye neendlela zokulinganisa inqanaba le-slurry, i-GWR ibonelela ngokuchonga okuchanekileyo kakhulu kwe-interface, engachaphazeleki bubuninzi, ukuhanjiswa kwamandla, i-viscosity, okanye utshintsho lobushushu. Xa kuthelekiswa neendlela zemveli zokulinganisa inqanaba le-slurry.izinzwa zenqanaba lesilo, I-GWR ihlala ihambelana nokuba injani na indlela edityaniswe ngayo imidiya—umzekelo, i-mineral slurry ene-shifting solid concentrations okanye i-chemical liquid overfill device usetyenziso apho iipropathi zemidiya zitshintshatshintsha kuyo yonke inkqubo. I-GWR ikwagqwesa apho iinkqubo zokuthintela ukugcwala okugqithisileyo zijongene nemingeni: ukuzikhusela kwayo eluthulini, kwi-foam, nakwimveliso eqokelelweyo kuqinisekisa ukuchaneka okuqhubekayo nokuba kwindawo enomgubo, i-granulate, okanye i-slurry etyebileyo, ebalulekileyo kwiinkqubo zokukhusela ukusebenza okomileyo kwiimpompo kunye nezixhobo zokuthintela ukugcwala okugqithisileyo ekuphathweni kweekhemikhali.
Ekubeni zingenazo iindawo zoomatshini ezihambayo, ii-transmitter zenqanaba le-GWR zifuna ukulungiswa okuncinci rhoqo kwaye zisusa imiba yokuguguleka koomatshini, ukushukuma, okanye uhlengahlengiso olufumaneka kwezinye izisombululo zokulinganisa amanqanaba emizi-mveliso. Oku kuqinisekisa ukusebenza okuqikelelweyo kwaye kwenza kube lula ukucwangcisa ulondolozo lokuthintela, kunciphisa ixesha lokungasebenzi elicwangcisiweyo. Ukuthobela imigangatho yokhuseleko—kuquka isiqinisekiso se-SIL2 kunye novavanyo lokumelana nokuqhuma—kujongana neemfuno zokufakelwa okuyingozi kushishino lwezimbiwa kunye nokugcinwa kweekhemikhali, kuxhasa iimfuno zenkqubo yokuthintela ukugcwala kolwelo kunye nokukhuselwa kokubaleka okomileyo kwizicelo zepompo.
Itekhnoloji ye-GWR, xa idityaniswe nezixhobo zokulinganisa ezikwimigca ezivela kwiinkampani ezifana neLonnmeter, ixhasa ukujonga okuqinileyo nokwanamhlanje kweenkqubo zezinto ezinkulu zoshishino kunye nodaka. Olu dibaniso lwenza kube lula ukulawula izinto ezinkulu ezithembekileyo, ezinokugcinwa okulula kunye nolawulo lwamanqanaba olwelo kuzo zonke ii-silos, ii-hoppers, kunye neenkqubo zokuphatha udaka.
Ukuthintela ukugcwala kakhulu kunye nokuphuma okomileyo ekuphatheni izimbiwa, iikhemikhali kunye nodaka
Iziganeko zokuzalisa kakhulu kwindawo yokugcina izimbiwa, iikhemikhali, kunye nodaka zinokubangela ukuchitheka okuyingozi, ukulahleka kwezinto ezibizayo, kunye nokuphazamiseka kweenkqubo ezibizayo. Ukubeka izixhobo zokuthintela ukuzalisa kakhulu kubalulekile, ngakumbi kwiikhemikhali kunye nodaka olunexabiso eliphezulu, olufuna ulawulo oluchanekileyo kunye nempendulo ekhawulezileyo. Isixhobo sokuthintela ukuzalisa kakhulu sokugcina ulwelo lweekhemikhali sidibanisa umlinganiselo wenqanaba lesilo ophambili okanye umlinganiselo wenqanaba le-hopper kunye nokuhlanganiswa kwenkqubo ezenzekelayo ukuqinisekisa ukusebenza okuthembekileyo kunye nokhuseleko.
Iitransmitter zenqanaba le-radar yamaza akhokelwayo (i-GWR) zisetyenziswa kakhulu kwizisombululo zokulinganisa amanqanaba emizi-mveliso ngenxa yale njongo. Ezi transmitter zinokujonga rhoqo amanqanaba okutyibilika okanye ulwelo kwii-silos kunye nee-hoppers, zinciphisa iingozi ezinxulumene nokujonga amanqanaba ezinto ezininzi. Xa zidityaniswe nenkqubo yokuthintela ukugcwala kakhulu, itransmitter ye-GWR ihambisa idatha yexesha langempela ebangela ii-alamu kwaye ithumele imiqondiso yokuvala kwiivalvu kunye neepompo ezinxulumene nayo. Le mpendulo ezenzekelayo inciphisa kakhulu umngcipheko wokuchitheka okubizayo, ukulahleka kwemveliso, kunye nexesha lokungasebenzi kwenkqubo okubangelwa kukuzaliswa okungalawulwayo.
Ukulinganisa inqanaba elingaphakathi kubaluleke ngokulinganayo ekuboneleleni ngokhuseleko lokubaleka okomileyo kwiimpompo kunye nee-feeders kwiinkqubo zoshishino lwezimbiwa. Ukusebenzisa izixhobo zokukhupha amanzi ngaphantsi kwamanqanaba akhuselekileyo ezinto ezisetyenziswayo kunokonakalisa izinto zangaphakathi zempompo kunye nee-feeders, konakalise izixhobo zoshishino lokucubungula izimbiwa kwaye konyuse iindleko zokulungisa. Iindlela zokulinganisa inqanaba lokutyibilika rhoqo—njengokusebenzisa i-sensor yenqanaba lesilo okanye i-sensor yenqanaba le-hopper enempendulo ye-inline yexesha langempela—zixhasa iinkqubo zokukhusela ukubaleka okomileyo kwiimpompo ngokuqinisekisa ukuba izixhobo zisebenza kuphela ngaphakathi kwemida yenqanaba emiselweyo.
Amandla okuhambisa izinto ezininzi aphucula ngakumbi ukhuseleko kunye nokusebenza kakuhle. Izixhobo ezikwaziyo ukunika ingxelo yojongano kunye nenqanaba elipheleleyo ngaxeshanye zivumela abaqhubi bezityalo ukuba baphucule ulawulo kwiitanki ezineendawo ezidityanisiweyo, ezifana nezo ziqulethe i-slurry ene-variable concentration okanye imida yesigaba esininzi. Olu fundo luphindwe kabini luxhasa umsebenzi wenkqubo yokuthintela ukugcwala kolwelo ngokuchanekileyo kwaye luthintela iimeko ezinobungozi zokubaleka okomileyo. Umzekelo, kwiseli yokudada, i-transmitter enikezela zombini indawo kunye nokufunda i-tank epheleleyo ivumela abaqhubi ukuba bagcine iimeko zenkqubo ezichanekileyo, kunciphisa amathuba okuba izixhobo zisebenze zomile okanye zigcwale izinto.
Uxinano oluphakathi kweLonnmeter kunyeiimitha ze-viscosityingafakwa ukuze ihambelane nezi nkqubo, iqinisekise iimpawu ezifanelekileyo zokutyibilika ngelixa igcina ulawulo oluchanekileyo lwenqanaba. Ukuhlanganiswa okufanelekileyo kweenzwa zenqanaba, ezifana nee-guided wave radar level transmitters, kunye ne-process automation inika ukhuseleko olupheleleyo ekuzaliseni kakhulu nasekusebenzeni okomileyo kwizinto ezininzi kunye nokuphathwa kolwelo kwiindawo zezimbiwa, iikhemikhali, kunye neendawo zokutyibilika.
Iindawo zoSetyenziso oluPhambili
Uyilo lweDijithali lweRF lokulinganisa iNqanaba leHopper
Izinzwa zezinga le-hopper zedijithali ze-RF (Radio Frequency) zimele inyathelo elibalulekileyo ekulinganisweni kwenqanaba le-hopper. Uyilo lwazo lokucubungula isignali yedijithali luthintela ukuphazamiseka okuvelaukuguquguquka kobushushukunye nengxolo yenkqubo, okwandisa ukuthembeka kokulinganisa. Ezi zixhobo ziyaziqhelanisa neempawu ezahlukeneyo ze-dielectric zezinto, zichasa impembelelo yothuli, umphunga, okanye amaqondo obushushu aphezulu adla ngokufunyanwa kwishishini lokucubungula izimbiwa nakwezinye iindawo zokuphatha izinto eziqinileyo.
Inzuzo ephambili yetekhnoloji ye-RF yedijithali kukukwazi ukubona ukwakheka kwemveliso ngqo kwi-sensor probe. Olu phawu luxhasa ukugcinwa kwangaphambili kwaye lunceda ukuthintela ukufundwa okungalunganga ngenxa yokugquma okanye ukungcolisa, amandla abalulekileyo kubasebenzi kwiindawo zoshishino lwezimbiwa. Izinzwa ze-RF zedijithali zikwanciphisa iimfuno zokulinganisa: ukubhekisa ngokuzenzekelayo kwenza kube lula ukuseta kwaye kulungisa utshintsho oluncinci lwenkqubo, okubangela ukuba ixesha lokungasebenzi linciphe ngexesha lokufakwa okanye ukulungiswa. Ezi nzuzo ziguqulela ekusebenzeni okukhuselekileyo nokomeleleyo, ngakumbi kwizicelo ezibandakanya ukujonga amanqanaba ezinto ezininzi kwii-silos nakwii-hoppers. Njengesixhobo sokuthintela ukugcwala, izinzwa ze-RF zedijithali zibonelela ngokhuseleko olongezelelweyo ngokusingatha ukunyuka kwemveliso ngequbuliso okanye utshintsho olungalindelekanga loxinano, kwaye ngaloo ndlela zidlala indima ebalulekileyo kwiinkqubo zokuthintela ukugcwala kolwelo kunye nezixhobo ezinxulumene noko zokuthintela ukugcwala kolwelo lweekhemikhali.
I-Digital RF ayithathi indawo, kodwa ihambelana ne-guided wave radar (GWR). Ii-GWR level transmitters ziyagqwesa kwizicelo ezinzima apho uthuli, ukufuma, okanye ukushukuma kunokufihla amandla emveli okanye ii-ultrasonic sensors. Xa zidityanisiwe, ubuchwepheshe be-RF kunye ne-GWR bubonelela ngokuphindaphindiweyo kunye nokukwazi okwandisiweyo kokukhusela ukusebenza okomileyo, ukuqinisekisa ukulinganiswa kwenqanaba le-hopper okuqhubekayo nokuthembekileyo kwiimeko ezinzima zendalo.
Ukudibanisa iiTekhnoloji ze-Inventory, i-feeding, kunye ne-Level ukuze kulawulwe izinto eziqinileyo ezininzi
Ukudibanisa izinzwa zezinga lesilo, ulawulo lwempahla olusekelwe kubunzima, kunye neenkqubo zokutya ezenzekelayo kukhokelela ekuphuculeni ngokupheleleyo ulawulo lwezinto eziqinileyo ezininzi. Ubuchwepheshe bedijithali buphucula ukuchaneka kwempahla kunye nokulandeleka kwayo, kujongana neemfuno zoxanduva kwizisombululo zokulinganisa amanqanaba emizi-mveliso. Ngokudibanisa idatha yexesha langempela evela kwiitransmitter zamanqanaba angaphakathi kunye neerekhodi zempahla kunye neefeeders ezenzekelayo, abaqhubi banokwenza lula ukuphathwa kwezinto ngaphakathi kwee-hoppers kunye nee-silos.
Olu didi luxhasa ukusebenza kwesixhobo sokuthintela ukugcwala kakhulu kunye neenkqubo zokukhusela ukubaleka okomileyo kweempompo ngokuqinisekisa ukuba amazinga okutya ahlengahlengiswa ngokwezinto ezikhoyo, kungekhona nje uqikelelo. Kwishishini lezimbiwa kunye nezicelo zokucubungula iikhemikhali, olu didi lunceda ukugcina ukuhamba kwezinto, luthintele ukuphazamiseka kweenkqubo ezibizayo, kwaye luphucula zombini ukhuseleko kunye nokusebenza kakuhle kwenkqubo. Umzekelo, iindlela zokulinganisa inqanaba le-slurry eziqhubekayo—ezixhaswa ziimitha zoxinano oluphakathi ukusukaILonnmeter—dibanisa nemiqondiso yempahla kunye nesimo se-feeder ukunciphisa umngcipheko wokuzaliswa kakhulu kwe-silo okanye ukugcwalisa ngaphantsi. Ngenxa yoko, ukujonga umgangatho wezinto ezininzi kuba namandla ngakumbi, kuyasabela, kwaye kufanelekile kwiifakelo ezintsonkothileyo ze-multi-feed.
Ezi zisombululo zenqanaba le-ecosystem zinegalelo ekunciphiseni ukungenelela ngesandla, ukunciphisa inkunkuma yemveliso, kunye nokuphuculwa kokuthotyelwa kwemigaqo yokusingqongileyo kunye nokhuseleko kwimisebenzi ye-silo kunye ne-hopper.
Iindlela ezilungileyo zokusetyenziswa: Iitransmitter zeNqanaba eliPhakathi zezicelo zeSlurry, Silo, kunye neHopper
Ukulinganisa inqanaba lesilo ngempumelelo, ukulinganisa inqanaba le-hopper, kunye nokulinganisa inqanaba kwiinkqubo ze-slurry kufuna ingqalelo enonophelo kwizinto ezikhethiweyo nezixhobo kunye nezinto zokufakela. Ukukhetha uhlobo oluchanekileyo lwe-probe kubalulekile: ii-transmitters zenqanaba le-radar yamaza aqondisiweyo (i-GWR) zibalaseleyo kwiindawo eziqinileyo kunye ne-slurry yolwelo ngenxa yokungakhuseleki kwazo kuthuli, i-foam, umphunga, kunye neempawu ze-dielectric ezitshintshayo kwiitanki zenkqubo enkulu kunye neyekhemikhali. Ukugcina ulwelo olunamandla lweekhemikhali, izixhobo ze-probe kunye nezitywino ezomeleleyo zonyusa ukuthembeka kwaye zandisa ubomi besixhobo.
Imiqobo yangaphakathi, efana nokuxuba iiblade okanye izixhaso zesakhiwo kwi-hopper okanye kwi-silo geometries, kufuneka iqwalaselwe ngexesha lokubeka i-probe. Ukufakelwa phezulu-ezantsi, kunye nokungena okuncinci ekuhambeni kwezinto, kunceda ukuthintela ukwakheka, ukuguqulwa, kunye nokufundwa okungalunganga. I-transmitter kufuneka ibekwe kude nemiphumo yodonga kunye neendawo zokungena ezigobileyo ukuqinisekisa indlela ecacileyo yesignali—ukuchaneka kokubekwa kuchaphazela ngokuthe ngqo ukusebenza kokujonga umgangatho wezinto ezininzi.
Ukusebenza ngaphandle kokulinganisa yindlela efanelekileyo yokusebenza kwizisombululo zokulinganisa amanqanaba emizi-mveliso kwizixhobo zoshishino lokucubungula izimbiwa. Iitransmitter ezikwi-inline level, xa zifakwe kakuhle, zibonelela ngesiqinisekiso esiqinileyo ngokuchasene nokuguquguquka kokulinganisa, ziphucula ixesha lokusebenza kwaye zinciphise ukuphazamiseka kokulungisa.
Iindlela zokulungisa ziyazuza ngokuzijonga, ukuxilongwa, kunye nezilumkiso zokuqikelela ezakhiwe kwiitransmitter zenqanaba le-GWR eziphambili. Iimpawu ezakhelwe ngaphakathi zinokuphawula ukulahleka kwesiginali, utshintsho lwe-dielectric, okanye zihlole ungcoliseko ngaphambi kokuba kwenzeke ukungaphumeleli, okunciphisa inani lezixhobo kunye nesidingo sokusombulula iingxaki. Ukuhlanganiswa neenkqubo ze-DCS/PLC zezityalo kwenza kube lula ukuhamba kwedatha, okuvumela abaqhubi ukuba basete ii-alamu kunye nezinto ezibangela iinkqubo zokuthintela ulwelo olugqithisileyo, izixhobo zokufumanisa ulwelo olugqithisileyo lweekhemikhali, kunye neenkqubo zokukhusela ukusebenza okomileyo.
Ukuze kusetyenziswe isixhobo sokuthintela ukugcwala kakhulu kwiitanki zedaka okanye kwiidrama zeekhemikhali, impendulo ezenzekelayo evela kwi-inline transmitter inika impendulo ekhawulezileyo yokuvala ipompo okanye ukuvalwa kwevalvu. Iinkqubo zokukhusela ukubaleka okomileyo kwiipompo zisebenzisa ngakumbi ukufunyanwa kwamanqanaba okuthembekileyo, zithintela umonakalo wezixhobo kwishishini lezimbiwa kwaye ziphucula ukhuseleko lwenkqubo. Izisombululo ze-smart silo level sensor kunye ne-hopper level sensor, xa ziqhagamshelwe kwinkqubo yolawulo, zixhasa ukujonga rhoqo amanqanaba ezinto ezininzi kunye nokucwangciswa kokugcinwa kwangaphambili, ziphucula ukufumaneka kwenkqubo ngaphandle kokwandisa ulwalathiso lwesandla.
Vula Umlinganiselo Wenqanaba Othembekileyo Wenkqubo Yakho Yezimbiwa
Ukudibanisa izisombululo zokulinganisa umgangatho wemizi-mveliso eziphambili kuguqula ukucutshungulwa kwezimbiwa ngokunciphisa iingozi zokusebenza kunye neendleko. Ii-Guided Wave Radar (GWR) level transmitters zibonelela ngokulinganisa umgangatho we-silo oqinileyo kunye nokulinganisa umgangatho we-hopper, ezibonakaliswe ukuba zibalaseleyo kwiindawo ezifuna kakhulu ezizaliswe yi-slurry erhabaxa, ii-powders, okanye izinto ezinamaqhekeza. Ukubeka iliso kwinqanaba lezinto ezininzi ngexesha langempela kunceda ukuthintela izehlo zokuzalisa kakhulu kunye nexesha lokungasebenzi elibizayo, ukuphucula ukhuseleko kunye nokwenza lula ukusebenza kwenkqubo yezimbiwa.
Iindlela zokulinganisa inqanaba le-slurry ezinokuthenjwa zidlala indima ebalulekileyo ekukhuseleni ukusebenza okomileyo kweepompo kunye nokunciphisa umngcipheko wokuzaliswa kolwelo lweekhemikhali kwiindawo zokugcina okanye kwiinqanawa ze-reactor. I-transmitter yenqanaba le-GWR ibonelela ngokulinganisa okuqhubekayo, okungahambelaniyo nokuba kwiimeko eziguquguqukayo nakwiindawo ezahlukeneyo zonxibelelwano. Oku kuqinisekisa ukuba izixhobo zakho zoshishino lwezimbiwa zihlala zisebenza ngaphakathi kweeparamitha ezikhuselekileyo nezilungisiweyo.
Fumanisa iingenelo zesisombululo esenzelwe ii-sensors zezinga lesilo, ii-sensors zezinga le-hopper, kunye nezixhobo zokuthintela ukugcwala kakhulu—ezenzelwe ngokukodwa imboni yezimbiwa. Cela ikowuteshini yesixhobo sokuhambisa esikhokelwayo se-radar level esilungiselelwe iimfuno zenkqubo yokuthintela ukugcwala kakhulu kolwelo oluyilwelo. Fumana ixesha elincinci lokungasebenzi, ulawulo oluchanekileyo, kunye nendawo ekhuselekileyo yenkqubo.
Imibuzo Ebuzwa Rhoqo (Ii-FAQ)
Yintoni eyenza i-Guided Wave Radar level transmitter ifaneleke kakhulu ekulinganisweni kwe-hopper kunye ne-silo level kwishishini leeminerali?
Ii-Guided Wave Radar (GWR) level transmitters zenzelwe iindawo ezizaliswe luthuli, umphunga, kunye ne-foam—ezixhaphakileyo kwiindawo zokucubungula izimbiwa kunye nee-hopper. Ii-microwave pulses zazo zihamba nge-probe endaweni yokuhamba emoyeni, zithintela iimpazamo zokulinganisa ezibangelwa zii-particles eziphuma emoyeni. Ngokungafaniyo neendlela ze-ultrasonic okanye ze-capacitance, ii-GWR sensors zigcina ukuchaneka okulinganayo xa ingaphakathi le-vessel livezwa ngamafu okanye utshintsho lobushushu. Oku kuthetha ukulinganiswa kwenqanaba le-silo okuthembekileyo kunye nokulinganiswa kwenqanaba le-hopper ngokugcinwa okuncinci, akukho kulungiswa kwakhona ngenxa yokwakheka kwemveliso, kunye nokusebenza okuzinzileyo nokuba imeko-bume ye-vessel injani.
Isixhobo sokuthintela ukugcwala kakhulu sisinceda njani ukugcina ulwelo kunye nodaka lweekhemikhali?
Izixhobo zokuthintela ukugcwala kakhulu ezidityaniswe neetransmitter zamanqanaba zibonelela ngempendulo ekhawulezileyo xa iitanki zisondela kwimida yazo ephezulu yokuzalisa. Kwindawo yokugcina ulwelo kunye nodaka lweekhemikhali, le mpendulo yexesha langempela ithintela ukuchitheka ngengozi kwezinto eziyingozi. Inkqubo inokubangela ii-alamu okanye ukuvala ngokuzenzekelayo, ixhasa ukuthotyelwa kwemithetho kunye nokukhuselwa kokusingqongileyo. Abaqhubi baxhomekeke kwezi zisombululo ukunciphisa ilahleko kwimpahla kunye nokuphepha ukucoca okubiza kakhulu. Inkqubo yokuthintela ukugcwala kakhulu kolwelo ikwadibanisa umaleko wolawulo kwiivati zezimbiwa kunye neekhemikhali ezixabisa kakhulu, ikhusela izixhobo kunye nabasebenzi.
Yintoni ukhuseleko lokubaleka okomileyo kwaye umlinganiselo wenqanaba elingaphakathi ulunceda njani?
Ukhuseleko lokubaleka okomileyo luqinisekisa ukuba iimpompo kunye nee-feeders azisebenzi xa kukho ulwelo okanye i-slurry enganeleyo. Ukuba i-pump iyomile, izinto zangaphakathi zinokutshisa kakhulu okanye zibambe. Ngokusebenzisa ii-inline level transmitters kunye nee-sensors, iinkqubo zihlala zijonga umxholo wetanki kunye nomgca. Xa izinto ziwela ngaphantsi komda okhuselekileyo, ulawulo oluzenzekelayo lunokuvala iimpompo okanye ii-feeder motors ngoko nangoko. Le ndlela igcina ubomi bezixhobo, inciphisa umngcipheko wokonakala ngequbuliso, kwaye igcina umgangatho wenkqubo, ngakumbi kushishino lokucubungula izimbiwa izixhobo eziphatha i-slurry erhabaxa.
Ngaba i-Guided Wave Radar level transmitter ingafakwa kwiitanki ezine-geometry enzima okanye imiqobo yangaphakathi?
Iitransmitter zenqanaba le-GWR zifakwa ngqo phezulu kwenqanawa, kunye neeprobe ezifikelela kwimveliso. Ukuhanjiswa kwazo kwesignali akuchaphazeleki yimo yetanki, izakhiwo zenkxaso yangaphakathi, okanye izinto ezivuselelayo. Uyilo lwesensor kunye nohlalutyo oluqinileyo lwe-echo luthintela iimpazamo ezibangelwa kukutshiza, ukwakheka, okanye ukubhidliza. Olu buchule lubalulekile kwizisombululo zokulinganisa inqanaba lemizi-mveliso ezisetyenziswa kwiitanki zecandelo leeminerali, apho imida yendawo kunye nezixhobo zangaphakathi zixhaphakileyo. Ngenxa yoko, nakwiibhini ze-labyrinthine okanye ii-reactors, iisensor zenqanaba le-hopper ezisekelwe kwi-GWR zibonelela ngokufundwa okuzinzileyo nokungaphazanyiswa.
Itekhnoloji yedijithali ye-RF ithelekiswa njani ne-GWR kwizicelo zokulinganisa inqanaba le-hopper?
Iisensa ze-RF zedijithali, nangona zifana nee-transmitters zenqanaba le-GWR zokujonga inqanaba lezinto ezinkulu, zizisa ukumelana okongezelelekileyo nokwakheka kunye nokuguquguquka okukhawulezayo kobushushu. Iisensa ze-RF zisebenzisa uhlalutyo lwerediyo ukuze zibone ubukho bezinto ngqo kumphezulu weprobe, nto leyo ezenza zibe zilungele ukubona ukuqokelelana kweempahla kwiindonga zemithambo okanye ubuso beprobe. Kwiimeko ezinzima ze-hopper, ukudibanisa iteknoloji ye-RF yedijithali kunye ne-GWR kuphucula ukuguquguquka kokufumanisa kunye nokuthembeka. Zizonke, ezi ndlela zokulinganisa inqanaba le-slurry zikhusela uzinzo lwenkqubo kwiindawo apho iimpawu zezinto zitshintsha ngokukhawuleza, njengee-bulk solids silos kunye nee-transfer hoppers.
Ixesha leposi: Jan-04-2026
