Kwi-intanethiii-viscometers ezichetywe kakhuluzibonelela ngemilinganiselo echanekileyo, yexesha langempela ye-viscosity ngqo ngaphakathi kwemigca yemveliso. Kwiziselo ezingezizo ezeNewtonian ezifana ne-shampoo kunye ne-conditioner—ezibonisa ukuziphatha kokunciphisa ubukhali apho i-viscosity yehla phantsi kokuhamba kwamanzi—iingenelo zazo ezibalulekileyo zikwi-removal properties dynamic flow flow ezingafumanekiyo zizixhobo zelebhu zemveli.
Intoniis tUkuqinaoI-shampoo?
Ukuqina, okuchazwa ngokwesayensi njengokumelana kolwelo nokuhamba kwangaphakathi, ngokuqinisekileyo luphawu olubalulekileyo loMgangatho (CQA) ekuvelisweni kweemveliso zokhathalelo lomntu, ngakumbi ishampu kunye ne-hair conditioner. Olu phawu lulawula uzinzo lwemveliso, ubunjani bayo, ukuqonda kwayo, kunye nokusebenza kwayo ngokubanzi ngexesha lokusasazwa nokusetyenziswa. Ngelixa ukuqina kwayo kubonelela ngomlinganiselo wobukhulu. Kwimixube yeekhemikhali enobuchule efana neshampu kunye ne-conditioner.
i-homogenization yokwenziwa kwe-shampoo
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Ukucheba, iPseudoplasticity, kunye neThixotropy
Ngokungafaniyo nolwelo lweNewtonian, olufana namanzi, apho i-viscosity ihlala ingaguquki nokuba amandla okucheba asetyenziswayo angakanani na, i-viscosity yeenkqubo ezintsonkothileyo ze-surfactant zamanzi ezifana ne-shampoo kunye ne-conditioner iyahluka kakhulu kwaye ixhomekeke ngokupheleleyo kwisantya sokucheba esisetyenziswayo. Olu phawu luchaza ukubaUlwelo olungelulo ulwelo lwaseNewtonianEyona ndlela yokuziphatha ifanelekileyo ebonweyo yileUkucheba-Ukucheba, okwaziwa ngokuba yi-pseudoplasticity, apho okubonakalayoi-viscosity yeshampuIyancipha kakhulu njengoko izinga lokucheba lisanda. Le propati yenzelwe ngabom uyilo lwemveliso: le fomyula kufuneka igcine i-viscosity ephezulu (ukumelana nokuhamba okuphantsi) ukuze ihlale izinzile ngaphakathi kwibhotile kwaye inamathele esandleni (indawo yokucheba ephantsi), kodwa kufuneka yehle ngoko nangoko i-viscosity (ukuhamba okuphezulu) xa icinezelwe, ipompelwa, okanye isasazeka ezinweleni (indawo yokucheba ephezulu).
Ngaphezu koko, ii-emulsions ezininzi kunye neejeli zokhathalelo lomntu ezijiyileyo, kuquka ii-conditioner kunye nee-lotions ezithile, zibonisa ukuziphatha kwe-rheological okuxhomekeka kwixesha okwaziwa ngokuba yi-Thixotropy. Izinto ze-Thixotropic zincinci phantsi kokucheba kodwa zifuna ixesha elithile lokubuyisela isakhiwo sazo sokuqala, esinobukrakra obuphezulu emva kokuba uxinzelelo lususiwe.
Ukoyisa Imida Yokulinganisa
Iingxaki zeLebhu yeMveli (engekho kwi-intanethi) zeViscometry
Ukuthembela kwiindlela zendabuko zelebhu kwiincindi ezintsonkothileyo ezingezizo ezeNewtonian kwazisa ukungasebenzi kakuhle kwenkqubo kunye nemingcipheko. Ukuthatha iisampulu ngesandla kunye novavanyo lwebhentshi ngokwemvelo kwazisa ukulibaziseka kwexesha okukhulu, okuguqula uqinisekiso lomgangatho lube yinyathelo lokulungisa emva kwenkqubo. Ngexesha lokulibaziseka, iqela lonke linokuqhubela phambili, kodwa liza kwaliwa emva kweeyure. Ngaphezu koko, uninzi lwee-viscometers zelebhu ezisemgangathweni zilinganisa i-viscosity ngamanani aphantsi okanye angalawulekiyo okucheba, zivelisa idatha engahambelaniyo neendawo ezicheba kakhulu ezifumaneka kwii-reactors, iipompo, kunye nemigca yokudlulisa. Oku kuyawohloka ngakumbi kubantu abanamandla kakhulu.ukucheba izikereiimveliso. Ukwenza oku kube nzima,i-thixotropicUhlobo lweefomyula ezininzi luthetha ukuba ukufundwa kwe-viscosity kubuthathaka kakhulu ekuphathweni kwesampuli kunye nexesha elidlulileyo ukusukela oko ulwelo luye lwafumana uxinzelelo lokuxuba, nto leyo ekhokelela ekuphindaphindweni okubi kwebhetshi ukuya kwelinye kunye nokungangqinelani. Okokugqibela, inkqubo yokuthatha isampuli ngesandla ineengozi zokungcola, ukungangqinelani kwenkqubo, kunye neempazamo zabantu, zonke ezithi zitshintshe iziphumo kwaye zonyuse iindleko zemveliso.
I-Viscometer ye-Inline High Shear
Ukuze kuphetshwe le mida isisiseko, eli shishini liya lisanda ngokwamkelaii-viscometers ezi-inline ultra shearEzi zixhobo zibonelela ngomlinganiselo we-viscosity oqhubekayo, wexesha langempela ngqo ngaphakathi komgca wemveliso. Olu tshintsho ekufumaneni idatha eqhubekayo lwenza ukuba iimeko zenkqubo zihlengahlengiswe ngokuguquguqukayo ngokusekelwe kwimpendulo ye-viscosity ephilayo, ebalulekileyo ekuqinisekiseni ukuhambelana kwemveliso, ukuphucula imveliso, kunye nokunciphisa kakhulu inkunkuma yezinto. Ukuhlanganiswa kwezi sensors kwiinkqubo yokwenziwa kweeshampungokusisiseko iguqula ulawulo lomgangatho ukusuka kumsebenzi wovavanyo ukuya kumsebenzi osebenzayo, wolawulo lwenkqubo.
I-Lonnmeter Ultra Shear Viscometer
ILonnmeteri-inline ultra shear viscometerisebenza ngokusekelwe kumgaqo wokungcangcazela. I-core sensing element sisakhiwo esomeleleyo, esimile okwentonga esingcangcazela ngokujikajika kwi-axis yaso esembindini kwi-frequency esisigxina, evakalayo. Njengoko i-element isusa ulwelo kumphezulu walo, ilahlekelwa ngamandla e-kinetic ngenxa yokumelana kwangaphakathi kolwelo, okwaziwa ngokuba yi-viscous drag forces. Umgangatho wokulahleka kwamandla, okanye i-mechanical damping, uhambelana ngokuthe ngqo ne-viscosity yolwelo: i-viscosity ephezulu ibangela ukutsalwa okukhulu kunye nokuchithwa kwamandla okuphezulu. Izixhobo ze-elektroniki ze-sensor zibona oku kulahleka kwamandla, kwaye i-transmitter icubungula isignali ibe yixabiso le-viscosity elicacileyo, elichanekileyo, nelixesha langempela. Olu setyenziso lwe-torsional resonator lunenzuzo enkulu, njengoko lwenza i-sensor izinze ngokwemvelo, ihlukaniswe ngcono kwi-vibration yangaphandle, kwaye ivakalelwa kakhulu kuphela yi-dissipative viscous forces yolwelo.
Iinkcukacha zobugcisa kunye noluhlu lokusebenza
Isixhobo seLonnmeter sibonisa ubunjineli obuqinileyo obufunekayo kwiindawo zoshishino ezifuna amandla, ukuqinisekisa ukuthembeka, ukuchaneka, kunye nokuhambelana kweekhemikhali.
Itheyibhile: Iinkcukacha zobugcisa zeLonnmeter Ultra Shear Viscometer
| Ipharamitha | Iinkcukacha/Uluhlu | Ukubaluleka kweMveliso yoKhathalelo loMntu |
| Uluhlu lwe-Viscosity | 1 - 1,000,000 cP | Kwanele ukugubungela izinto ezikrwada (ezincinci njengezamanzi) ukuya kwiimveliso ezigqityiweyo ezixineneyo nezinobukrakra obuphezulu. |
| Ukuchaneka | ±2% ~5% | Iqinisekisa ulawulo oluchanekileyo lomgangatho olufunekayo kwiifomyula zeekhemikhali ezixabisa kakhulu kunye nokunamathela ngokuqinileyo kwi-CQA. |
| Ukuphindaphinda | ±1% ~ ±2\% | Kubalulekile ekufezekiseni ukuhambelana okungqongqo kwenani leemveliso kunye nokuhlangabezana nemigangatho engqongqo yemithetho kunye neyabathengi. |
| Ukuthembeka kokusebenza | I-IP65, Ayinakuqhuma (Ex dIIBT6) | Ifanelekile kwiindawo ezihlanjwa ngamanzi, kwiindawo ezinobungozi, nakwiindawo ezinobungozi ezifumaneka rhoqo xa kusetyenzwa iikhemikhali. |
| Isiphumo/ujongano | Ukuqina 4 - 20 mADC / RS485 | Iziphumo eziqhelekileyo zoshishinoukuhlanganiswa okungenamthungo neenkqubo zeDCS/SCADAkunye neePLC. |
| Uqhagamshelwano lwezinto | 316 L, Teflon, Hastelloy | Iqinisekisa ukumelana nokugqwala kwizisombululo ze-surfactant zamanzi, izithambisi, kunye nezilungisi ze-pH. |
Funda Ngakumbi ngeeMetha zoBuxinano
Iimitha zeNkqubo ezingakumbi kwi-Intanethi
Ukuphunyezwa ngobuchule kwiMigca yeMveliso
Isishwankathelo esipheleleyo seNkqubo yokuVeliswa kweShampoo/Conditioner
IInkqubo yokuvelisa ishampu/i-conditionerlulandelelwano olunezinyathelo ezininzi oluyilelwe ukuqinisekisa ukusasazeka okufanayo kwezithako kunye nokwakheka okuzinzileyo kwe-emulsion yokugqibela. Amanyathelo aphambili abandakanya: Ukulungiswa kwezinto eziluhlaza (ukucoca, ukufudumeza, izinto eziqinileyo ngaphambi kokunyibilikisa); Ukuxuba, Ukusabela, kunye ne-Emulsification (ukongeza ngokulandelelana kwe-surfactants, ii-conditioner agents, kunye ne-viscosity modifiers); I-Homogenization (ukuxuba okuphezulu ukuze kuzinziswe i-emulsion kwaye kufakwe izongezo zokugqibela ezifana neziqholo kunye nemibala); Ukuhlolwa koMgangatho; kwaye ekugqibeleni, Ukuzalisa kunye nokuPakisha. Ulawulo lwe-viscosity alulovavanyo lomgangatho olulodwa kodwa yimfuneko eguquguqukayo, eqhubekayo kumanqanaba amaninzi.
Ukuchonga Amanqaku Aphambili Okulinganisa Kwimigca Yeshampu/Yesicoci Sokulawula Ukuxinana
Ukubekwa ngokucwangcisiweyo kwei-viscometer yokucheba emgceniKubalulekile ekudaleni iinkqubo zolawulo oluvaliweyo ezisebenzayo. Injongo kukujonga utshintsho lwe-CQA ngoko nangoko ngexesha lezigaba apho uhlengahlengiso lusanokwenzeka, ukuthintela ukuphambuka komgangatho ukuba kuqhubeke. Kuchongwe amanqaku amathathu abalulekileyo okubeka esweni:
| Inqanaba leNkqubo | Isizathu sokulinganisa | Isenzo/Iluphu yoLawulo efunekayo |
| P-1: Emva kokuqina/Ukongeza ityuwa (Indawo yoLawulo oluPhambili) | Ilinganisa uhlengahlengiso olukhawulezileyo lwesakhiwo senethiwekhi ye-micellar, iqinisekisa isiphumo esikhawulezileyo se-viscosity modifiers. | Ukuphunyezwa kolawulo lwe-PID oluvaliweyo ukuze kusetyenziswe idosi yesisombululo se-electrolyte (ityuwa) okanye iikhemikhali zokulungisa i-pH ngexesha langempela, ngokuchanekileyo. Oku kubalulekile ukuze kuthintelwe ukwehla kwe-viscosity ebukhali enxulunyaniswa nokugqithisa i-parabolic "salt curve" maximum. |
| P-2: I-Outlet yeTanki engaphambi kokuhlanganiswa/ukubamba | Ijonga uzinzo lwexesha elide, iqinisekisa ukubuyiselwa okuchanekileyo kwe-thixotropic kunye nokuhambelana kwemveliso enkulu ngaphambi kokuxuba kokugqibela kunye nonyango oluphezulu. | Ukulungiswa kwexesha lokubamba ibhetshi okanye amandla okuxuba aseleyo. Iqinisekisa ulwakhiwo oluzinzileyo lwe-emulsion ngaphambi kokuba iqhubeke, ithintela umthwalo ophezulu wezixhobo kwimveliso exineneyo kakhulu. |
| P-3: Ukudluliselwa kweMveliso yokugqibela (Umgca wokuzalisa kwangaphambili) | Ibonelela ngokuqinisekiswa kokugqibela kokungqinelana kwemveliso, iqinisekisa ukuba iipropati ze-rheological ziyahlangabezana neemfuno zoomatshini bokuzalisa abazenzekelayo (iimpawu zokuhamba) kunye nokusetyenziswa kwabathengi (ukusasaza). | Ulawulo lwesango olusemgangathweni ophezulu: ukujika ngokuzenzekelayo imveliso engakhange ichazwe kwi-tank yokulungisa okanye ukwenza utshintsho olukhawulezileyo kwisantya sokuhamba komatshini wokuzalisa ivolumu. |
Ukubekwa esweni rhoqo kwe-viscosity kuyo yonke inkqubo, ngakumbi kwi-P-2 kunye ne-P-3, kubonelela ngokuqinisekiswa okungonakalisiyo kwesakhiwo se-emulsion esigqityiweyo. Ngexesha lokwenziwa kwe-homogenization, ii-emulsions ezininzi zinyuka kakhulu i-viscosity njengoko ubungakanani be-droplet buncitshiswa, kwaye ubukhulu bolu nyuko busebenza njengophawu oluthembekileyo lomgangatho kunye nozinzo lwe-emulsion iyonke. Ukubekwa esweni ngexesha langempela kunceda ukumisela isiphelo esifunekayo sokuxuba/ukuxuba kwaye kuvumela uhlengahlengiso oluhambelanayo kwiiparameter ezifana nokuqina kokuxuba okanye ixesha. Olu buchule lutshintsha ulawulo lomgangatho ukusuka ekuchongeni ukusilela kwemveliso ukuya ekuthinteleni ngenkuthalo imiba efana nokwahlulwa kwesigaba okanye ukhilimu, ekugqibeleni kuphucula ubomi beshelufu.
Ulawulo lwe-Closed-Loop kunye ne-Viscosity Modulation
Indlela Yokulawula Ukuxinana Kweshampu kunye neConditioner Rheology
Ulawulo phezuukuqaqamba kweshampukwaye i-conditioner rheology ifezekiswa ngolawulo oluchanekileyo lwezinto ezininzi ezisebenzisanayo, kubandakanya uhlobo kunye noxinzelelo lwee-surfactants, uxinzelelo lweepolymers ezongezelelweyo okanye ii-thickeners, ubushushu, amanqanaba e-pH (achaphazela ukusebenzisana kwetshaja), kunye noxinzelelo lwee-electrolytes, ezifana netyuwa. Kwezi ndlela, ukongezwa kweetyuwa kuhlala kuyindlela engabizi kakhulu kwaye eqhelekileyo esetyenziswayo ukulungisa i-viscosity kwiinkqubo ze-surfactant ezisekwe kwi-sulfate.
Indima yee-Electrolytes: Ukuqonda iSalt Curve kunye neMicellar Network Dynamics
Indlela yokulawula equka ii-electrolytes, ngokuyintloko i-sodium chloride, isekelwe kwimpembelelo yee-ion zetyuwa kwinethiwekhi ye-micellar yenkqubo ye-aqueous surfactant. Olu lwalamano alunamgca, lulandela umsebenzi we-parabolic owaziwa ngokuba yi-"salt curve". Ekuqaleni, ukongezwa okuncinci kwetyuwa kwandisai-viscosity yeshampungokukhusela ukugxothwa kwe-electrostatic phakathi kwamaqela eentloko ze-surfactant. Olu khuselo lukhuthaza ukukhula kunye nokuxinana kwe-micellar, okukhokelela ekuqineni. I-Viscosity ifikelela kwinqanaba eliphezulu loxinzelelo lwe-electrolyte; nangona kunjalo, ukudlula olu xinzelelo lubalulekileyo kubangela ukuxinana kwe-micellar okugqithisileyo kunye nokwehla ngokukhawuleza, okubukhali kwe-viscosity (ukuncitshiswa). Ngenxa yokuba uluhlu olufanelekileyo kwimizi-mveliso olwamkelekileyoukuqaqamba kweshampuidla ngokuba yinxalenye encinci yale curve (umz., 3 ukuya kwi-15 Pa s), ukugcina ukuhambelana kule festile incinci yokusebenza kunzima kakhulu ngaphandle kokulinganisa ngexesha langempela, ngokuchanekileyo okuphezulu.
Iindlela zoLungiso lweViscosity yeXesha langempela: Idosi ezenzekelayo kunye nokuguqulwa kwe-pH
Ukusasazwa kwei-inline ultra shear viscometerinceda ulawulo lwenkqubo oluvaliweyo. I-sensor ilinganisa ngoko nangoko i-viscosity ebonakalayo yolwelo (i-Process Variable) kwaye yondla le datha ibuyele kwi-Distributed Control System (DCS) okanye kwinkqubo ye-Supervisory Control and Data Acquisition (SCADA). Ukuba i-Process Variable iphambuka kwi-Set Point (Target Viscosity) esekwe, i-controller isebenzisa i-proportional-integral-derivative (PID) loop, ivula i-automated dosing pump okanye i-metering valve ukufaka i-agent yokulungisa ebaliweyo, njengesisombululo se-saline okanye i-pH adjuster. Le mpendulo ikhawulezileyo, eqhutywa yidatha yindlela ephambili yokwenzaUkuhlanganiswa kweNkqubo kunye noLawulo lweXesha langempelaOlu lawulo olusebenzayo luthintela impazamo eqhelekileyo yokuvelisa yokugqithisa iiparameter ezibalulekileyo ze-rheological—ingakumbi incopho ye-salt curve—ngaloo ndlela kuqinisekisa ukuthembeka kwebhetshi kunye nokunciphisa iindleko eziphezulu ezinxulumene nokulungiswa kwakhona kwebhetshi. Ukulibaziseka kokulinganisa kwendabuko kunyanzelisa ukuthathwa kwedosi ngendlela egcina imilinganiselo, okuhlala kukhokelela kwizixhobo ezingafunekiyo ezifuna ukucutshungulwa okanye ukulahla iindleko.
Ubunzima kunye nemingeni ekuchongeni i-Shampoo/Conditioner Viscosity
Impembelelo yokuxhomekeka kwixesha (Thixotropy) ekulinganisweni
Umngeni omkhulu kwishishini lokhathalelo lomntu kukulawula uhlobo oluxhomekeke kwixesha (thixotropic) lweefomyula ezininzi. Iifluids ze-thixotropic, ezifana neekhrimu ezithile kunye neejeli, zivelisa idatha ye-viscosity engaguqukiyo ukuba umlinganiselo awumiselwanga, njengoko ixabiso le-viscosity litshintsha ngokusekelwe kwixesha elidlulileyo ukusukela oko izinto zagqitywa ukuchetywa. Ngokusebenzisa i-i-viscometer yokunciphisa ukusika okucwangcisiweyo, le ngxaki iyancitshiswa. I-sensor ilinganisa i-viscosity ebonakalayo phantsi kwesantya esizinzileyo nesihlala sinqunyulwa yinkqubo yokuhamba. Le ndlela ibonelela ngenqaku ledatha eliqhubekayo, elifanelekileyo kwishishini elinokuthenjwa ngakumbi kwaye liphindaphindeka kuneesampuli zelebhu ezithathwe kwimeko yokubuyiselwa kwe-rheological emva kokuphathwa ngesandla.
Ukuguquguquka kwezinto eziluhlaza kunye nesidingo sokujonga kwangaphambili
Utshintsho kumgangatho wezinto eziluhlaza ezingenayo, ezinje ngokuguquguquka kokungaguquguquki kwe-surfactant, okanye utshintsho oluncinci kwiiparameter zenkqubo (umz., ubushushu, izinga lokuhamba, uxinzelelo) lunokubangela utshintsho olungalindelekanga kwi-viscosity yokugqibela yemveliso. Ukubeka iliso rhoqo, rhoqo nge-high-frequency ngokusebenzisai-viscometer yokucheba emgceniivumela amaqela okusebenza ukuba achonge ngokukhawuleza kwaye afumane impembelelo echanekileyo yeqela lezinto eziluhlaza ezithile kwi-CQA yokugqibela. Olu luhlu lwedatha olunesisombululo esiphezulu lusisiseko sokudibanisa iimodeli zomgangatho wokuqikelela eziphambili, mhlawumbi kunye nezinye iiteknoloji ezifana ne-NIR spectroscopy, ukugcina ukuhambelana nangona kukho ukuguquguquka okungenakuphepheka kokufaka.
Ukusebenza kakuhle koMsebenzi kunye neendleko ezipheleleyo zobunini (i-TCO)
Ukuncitshiswa kwamazinga okusilela kweBatch kunye neNkunkuma yezinto eziphathekayo
Izizathu zokusebenza zokwamkelwaii-viscometers ezi-inline ultra shearisekelwe kuphuculo olukhulu nolunokulinganiswa ekusebenzeni kakuhle nasekulawuleni umgangatho. Ukusebenzisa ulawulo lwe-viscosity ngexesha langempela kuguqula ulawulo lomgangatho we-batch ukusuka kwi-reactive ukuya kwi-predictive. Izicelo zoshishino ezifanayo, apho i-viscosity ilawula umgangatho wemveliso (umz., i-polymerization), zibonise ukuba ukusetyenziswa kwee-viscometers ezikwi-inline kunokunciphisa izinga lokungaphumeleli kwe-batch ukuya kwi-unothiLe mpumelelo idluliselwa kakhulu kwi-complex surfactant chemistry. Ukususwa kokungafunwa kweebhetshi kunye nokuthintela imveliso engachazwanga kuguqulela ngqo ekongeni iindleko ezinkulu, kunciphisa ukulahleka okukhulu kwezinto eziluhlaza ezibizayo kunye nezinto eziphakathi.
Ukuncitshiswa kwexesha leBatch kunye nokuchongwa kwe-Endpoint
Ngaphaya kokuphelisa inkunkuma, amandlai-viscometer yokucheba emgceniUkubonelela ngoqinisekiso olukhawulezileyo lwempendulo okanye ukuxuba iindawo zokugqibela kuphucula kakhulu ukusebenza. Endaweni yokuxhomekeka kumaxesha okuxuba achazwe kwangaphambili okanye ukulinda ixesha elibekiweyo elinxulunyaniswa nokuqinisekiswa kwelebhu engaphandle komgca, inkqubo iqinisekisa ngoko nangoko xa i-viscosity ekujoliswe kuyo ifikelelwe. Kwiindawo zokwenza izinto ezisebenzisa ubuchwepheshe obufanayo, olu lwazi luchanekileyo lwendawo yokuphela lubonakalisiwe ukuba lunciphisa ixesha lokucubungula ibhetshi ukuya kuthi ga kwiiiyure ezi-2Oku konga ixesha kuvumela isixhobo ukuba sisebenzeiibhetshi ezingaphezulu ngosuku, ukwandisa ukusetyenziswa kweeasethi, ukwandisa amandla emveliso iyonke ngaphandle kwenkcitho eyongezelelweyo yemali, kunye nokunciphisa kakhulu ukusetyenziswa kwamandla aphezulu okunxulunyaniswa nemijikelo yokuxuba nokufudumeza ixesha elide.
Ukugcinwa Okuphantsi kunye Nokuthembeka Okuphuculweyo Kokusebenza
Ukwakhiwa okuqinileyo kwesensor, kusetyenziswa izixhobo ezikumgangatho ophezulu ezifana nentsimbi engagqwaliyo engama-316 L, iHastelloy, kunye neTeflon, kunye nokungabikho kweendawo zangaphakathi ezihambayo, izitywini, okanye iibheringi, kuqinisekisa ukusebenza ixesha eliphezulu kunye nokonakala okuncinci koomatshini ngenxa yokuvezwa ziikhemikhali. Ngaphezu koko, inkqubo yenzelwe ukuba ilinganiswe ngumzi-mveliso kwaye igcine ukuthembeka kwayo ngaphandle kokufuna ukulinganiswa rhoqo, okuntsonkothileyo kwentsimi. Olu dibaniso lwezinto luqinisekisa ukuthembeka kokulinganisa ixesha elide kwaye lunciphisa kakhulu iindleko zomsebenzi ezinxulumene nokugcinwa, nto leyo enegalelo elikhulu kwixabiso eliphantsi.Ixabiso lilonke lobunini (i-TCO).
Ukuqinisekisa ukuThotyelwa koMgangatho kunye nokuLandelelwa
Ukuveliswa okusemgangathweni ophezulu nokungaguquguqukiyo kuxhomekeke ekulandeleni iprotocol eqinileyo kunye namaxwebhu apheleleyo. Ngenxa yokuba i-viscosity ilawula ngokuthe ngqo uzinzo lwemveliso, ixesha elihlala ixesha elide, kunye neempawu zokusebenza, iiprotokholi ezinobunono zokulinganisa i-viscosity zibalulekile ekuthobeleni imithetho kunye nokuhlangabezana nolindelo lwabathengi.i-inline ultra shear viscometerInkqubo ibonelela ngokurekhoda idatha rhoqo kwaye ibamba idatha kuyo yonke imjikelo wemveliso, inika imbali yebhetshi eqhubekayo neneenkcukacha ezigqithisileyo kwimida yesampulu ehlukeneyo engapheliyo. Olu hlalutyo lolwazi oluqinileyo luqinisekisa ukuthembekaUkuthobela Umgangatho kunye nokuLandelelwauphicotho-zincwadi lwangaphakathi, ukungeniswa kwemithetho, kunye nophando lwasemva kwemarike, ukuqinisa ukuthembana kwabathengi kunye nodumo lwebhrendi.
Ukuhlanganiswa okungenamthungo kunye neenkqubo zeDCS/SCADA
Imigangatho yoNxibelelwano lweDatha kunye neeNkcukacha zoMdibaniso
Ixabiso ledatha ye-viscosity yexesha langempela liqatshelwa ngokupheleleyo kuphela xa i-sensor idityaniswe kwisiseko se-automation sesityalo.i-inline ultra shear viscometeryenzelwe ngokukodwaukuhlanganiswa okungenamthungo neenkqubo zeDCS/SCADAIbonelela ngemveliso eqhelekileyo yemizi-mveliso, kuquka isignali ye-analog ye-4-20 mADC eqinileyo, ehambelana ngokubanzi nokufakwa ngqo kwi-proportional-integral-derivative (PID) controllers kunye ne-simpler control loops. Ukongeza, i-RS485 serial data link ibonelela nge-digital conduit ebanzi, evumela ukudluliselwa kwe-high-resolution viscosity, i-temperature, kunye ne-status data ye-advanced computation kunye ne-historization. Le ndlela yokujongana ne-dual interface iqinisekisa ukuguquguquka kuzo zonke izicwangciso ze-automation ezilula nezintsonkothileyo.
Iingenelo zoLawulo lweDatha oluPhakathi lweNkqubo yokubhalwa kweMbali kunye noHlalutyo
Ukudibanisai-viscometer yokucheba emgceniKwiNkqubo yoLawulo oluSasazwayo (i-DCS) okanye inkqubo ye-SCADA kuvumela ukuqokelelwa, ukucubungula, kunye nokubonwa kwedatha ye-rheological ephezulu kunye nezinye iiparameter zenkqubo ezibalulekileyo ezifana nobushushu kunye noxinzelelo. Ukubekwa kwindawo enye kubonelela abaqhubi ngedatha yexesha langempela, enokusebenziseka eboniswe kwiideshibhodi ezenzelwe wena, nto leyo ephucula kakhulu ukwenza izigqibo kunye nolawulo lokusebenza. Ngaphezu koko, ukubeka kwindawo enye le datha ye-viscosity yexesha langempela ngaphakathi kwembali kuvumela amaqela olawulo lomgangatho ukuba enze uhlalutyo olupheleleyo lwe-post-batch. Banokunxulumanisa utshintsho lwe-viscosity kunye nokuguquguquka kwezithako, isantya se-agitator, okanye iziganeko zobushushu, ukugcina irekhodi eqhubekayo, eneenkcukacha ezibalulekileyo zokulandelelwa kwebhetshi ngononophelo kunye namaxwebhu okuthobela aqinileyo.
Ukudibanisa i-Real-Time Viscosity kwi-IIoT Frameworks
Ukufakelwa kwesixhobo esiqhubekayo nesinokulungiswa okuphezului-inline ultra shear viscometerimele okungaphezulu nje kokuphuculwa komlinganiselo; linyathelo elibalulekileyo ekwamkeleni imigaqo ye-Industry 4.0. Ukubonelela ngedatha ye-rheological ezinzileyo, echanekileyo kakhulu ngedijithali (nge-RS485) kuhambelana ngokugqibeleleyo notshintsho lwangoku oluya kwi-Industrial Internet of Things (IIoT). Olu luhlu lwedatha oluthembekileyo lubalulekile ekuphuhliseni nasekuqeqesheni ii-algorithms zolawulo oluphambili kunye neemodeli zokufunda koomatshini ezifunekayo kulawulo lomgangatho wokuqikelela kunye nokwenza ngcono inkqubo eguquguqukayo. Ngokudibanisa i-viscosity njengenxalenye ephambili yoyilo oluzenzekelayo ngokubanzi, indawo yokuvelisa ukhathalelo lomntu inokuhamba kude nolawulo lwe-static, fixed-parameter ukuya kwi-agile, dynamic optimization, ukuqinisekisa ukubaukuqaqamba kweshampukunye nezinye iinjongo ze-rheological zihlala zihambelana nokuba kukho utshintsho oluvela phezulu okanye kokusingqongileyo.
Ukuveliswa kwezinto ezingezizo ezeNewtonian ezifana neshampu kunye ne-hair conditioner kufuna ulawulo oluchanekileyo lwe-rheological kunokuba lwendabuko. Kucetyiswa kakhulu ukuba abaphathi bemisebenzi yemveliso babeke phambili ukuthengwa kunye nokuhlanganiswa kweii-viscometers ezi-inline ultra shearngeenkqubo ze-DCS/SCADA ezisemgangathweni. Olu tyalo-mali lubonelela ngomjelo wedatha ofanelekileyo ofunekayo ukuze kulawulwe umgangatho ozenzekelayo noqikelelweyo, ukuqinisekisa ukuhambelana kwemveliso ixesha elide kunye nokubonelela ngesiseko esifunekayo sokwenza imveliso yedijithali ephucukileyo kunyeinkqubo yokwenziwa kwe-hair conditionerukwenziwa ngcono.
