Mumakwikwi makuru emaindasitiri epetrochemical nemakemikari, vacuum distillation columns, midziyo yekuparadzanisa zvinhu, ine simba pakugadzirwa kwezvinhu, mhando yezvigadzirwa, uye mitengo yekambani kuburikidza nekushanda zvakanaka uye kurongeka kwekudzora. Kuchinja-chinja kwehuwandu hwezvikafu kana kushanda zvakanaka kwezvikamu kunotungamira pakuwedzera mikana yekukundikana kwebatch uye kushanda zvisina kunaka.
Mukuita kwekunyungudutsa muchina wevacuum cleaner pasi pekumanikidzwa kwakaderera, mita dze inline density dzinoshandiswa mukuyedza chigadzirwa mushure mekunyungudutsa nekuparadzanisa muchimiro chenguva dzose. Dzinowanzoiswa pasi pechikamu chekoramu, pedyo nenzvimbo yekudhonza parutivi, kana papombi yepamusoro ye reflux. Chinangwa chadzo chikuru ndechekutarisa huwandu hwezvinhu panguva chaiyo, zvichiita kuti zvikwanise kudzora kunyatsoshanda kwekuparadzanisa uye kunaka kwechigadzirwa mukunyungudutsa ukuwo dzichigadzirisa kushanda zvakanaka uye mari yevashandi.
1. Matambudziko muKudzora Kuwanda Kwevanhu Kwechinyakare
1. Kusashanda kweMidziyo Nekuda Kwekunonoka Kwekuyedzwa
Mukushandiswa kwesampuru nekuongorora kwemaoko, kuwana data rehuwandu kubva mukoramu ye vacuum kunotora maminetsi makumi maviri kusvika makumi matanhatu. Mamiriro ekupatsanurwa kwegasi-mvura mukati mekoramu haakwanise kuyerwa nekudzorwa. Kana huwandu hwekudya hukachinja kana kushanda kwekupatsanurwa kuchiderera, chiyero che reflux kana simba rekupisa rinokundikana kugadziriswa nekufamba kwenguva. Zvadaro zvinoguma nenjodzi dzakawanda dzekukundikana kwebatch uye kushanda zvisina kunaka.
2. Hunhu Husina Kunaka Hunokonzerwa Nezvikanganiso Zvemaoko
Zvikanganiso pakuyerwa kwe density meter nemaoko kana murabhoritari zvinosvika ±5%, izvo zvinokundikana kusangana nezvinodiwa nemazvo zvezvigadzirwa zvine hutsanana hwakanyanya zvakaita se aviation parafini kana mishonga inonyungudutsa. Semuenzaniso, kutsauka kwemafuta e lubricant base ye 0.01 g/cm³ kunogona kukonzera kusatevedzera viscosity uye kutogadzirisazve batch yese.
Zvakatoipa zvikuru, kukundikana mukutarisa huwandu hwemvura kunogona kukonzera zviitiko zvekuti zvigadzirwa zvine huwandu hwakati hwemafuta, zvichikonzera kuvharwa kwenzira yekuchenesa mvura iri pasi pemvura uye njodzi dzekuchengetedza nharaunda.
3. Misungo Yemitengo Kurasikirwa Kwakavanzika Kwakawanda
Mari yevashandi yekutora sampuro nemaoko ingada vashandi vaviri kusvika vatatu vakazvipira vanoshanda mumashifiti matatu, mari yegore negore inodarika $300,000. Kuchinja-chinja kwehuwandu hwevanhu kunokonzera zvikanganiso zvekuparadzanisa zvikamu, zvichiparadza mazana ematani emafuta asina kucheneswa pagore. Kugadziriswa kakawanda kwemaitiro ekugadzirisa kunopfupisa hupenyu hwekoramu nereboiler, zvichiwedzera mari yekugadzirisa ne15%–20%.
2. Nhanganyaya yeMeter yeIntelligent Inline Density
Kutora Lonnmetermita yekuwanda kwemukatisemuenzaniso,ultrasonicgombahukamamamitakuyera nguva yekupararira kwemafungu eruzha kuti uverenge kumhanya kweruzha, uko kunobva huwandu hwemvura kana huwandu hwemvura. Iyi tekinoroji inogona kuratidza huwandu hwema suspension, nekururama kwe ±0.0005 g/cm³ uye nguva dzekupindura nekukurumidza, zvichichinja zvachose nzira dzechinyakare dzekutarisa.
1. Kutarisa Nguva Yechokwadi Mumaitiro Ese
Mugumo weKudya:Kuisa chiyereso che density mupaipi mafuta asina kucheneswa asati apinda mu vacuum column kunoita kuti kuteverwa kwekuchinja kwe density ye feed panguva chaiyo (semuenzaniso, panguva yekuchenesa pamwe chete mafuta asina kucheneswa anorema uye akareruka). Inobatanidza neDistributed Control System (DCS) kuti igadzirise otomatiki magadzirirwo e vacuum uye mitoro yekutonhodza pamusoro pe column, zvichiita kuti kudistilla mafuta kugare kwakasimba.
Kupera Kwekuparadzana:Chiyero chehuremu panzvimbo inoburitswa mafuta chinotarisa huremu hwemafuta anonyungudika. Kana huremu hwacho huchisiyana nehwaitarisirwa (semuenzaniso, 0.85 g)./cm³ ± 0.005), inogadzirisa otomatiki chiyero che refluxtoderedzaekurasikirwa kwemhando yepamusoro.
Mugumo weDhara:Kuisa chiyero chehuwandu hwevanhu (semuenzaniso, 0.9 g)/cm³ inokonzeresa alarm) panzvimbo inobuda mvura inodzivirira mafuta kutakura, zvichideredza huwandu hwemvura yakasviba inoyerera uye marara ezvinhu zvisina kugadzirwa.
2. Kudyara Kwenguva Pfupi&Kukosha Kwenguva Refu
1. Kuchengetedza Mari
Mari dzeVashandi:Kubvisa vashandi vakatsaurirwa kutora sampuli$250,000–400,000 pagore.
Zvinhu Zvisina Kugadzirwa Mari:Kudzora huwandu hwevanhu vari mumafuta ekubikisa kunoderedza kushandiswa kwemafuta asina kuchekwa ne 0.3%–0.5%.Take 1 milshumba matanipmatomboimba as a example, costskuchengetedzas mu raw materials go beyond $5 million.
Mari yeSimba:Kudzora otomatiki kunoderedza nguva yekushanda kwemidziyo, zvichideredza kushandiswa kwemhepo ne8%–12%, zvichichengetedza$Mari yemagetsi inosvika mamiriyoni 1–1.5 pagore.
2. Kuvandudza Kushanda Nesimba
Kutenderera kwe distillation kamwe chete kunopfupikiswa ne10%–15%,which iszvakaenzanaalkuannual capaguta ofdistillation diki kusvika pakati nepakatikoramu.
Kuwanda kwehuwandu hwezvinhu zvinotengeswa nevatengi vakawanda kunoderera kubva pa3.5% kusvika pa0.8%, zvichiwedzera kuvimba kwevatengi muzvigadzirwa zvepamusoro-soro.
3. Kuvandudzwa kweKutevedza Mutemo uye Kuchengetedzwa
-Inosangana neISO 9001 quality management system uye OSHA safety standards, ichipa ketani yakazara yekutevedza data panguva chaiyo yeFDA, EPA, nedzimwe ongororo dzemitemo.
Kuyera pasina kubata munhu kunodzivirira vanhu kusangana nezvinhu zvinopisa zvakanyanya, zvinodzvinyirira zvakanyanya, zvichideredza njodzi dzekutsva kana chepfu uye zvinoenderana nezvinodiwa zvemazuva ano zveESG (Environmental, Social, Governance).
When iyoreferisto prchiitikon yekugadzirwa kwemaindasitiri, mita ye inline density haisiMuvhuromutariri merelyasi nzvimbo inokoshacombmukatig real-nguva datieuye kugadzirisa mashandiro. Kumakambani ari kutsvaga shanduko yakangwara, kusarudza mita yehuwandu hwemukati zvinoreva kugadzirisa pfungwa dzekugadzira nehunyanzvi hwakarurama.readings, vachiwana mukana wekukwikwidzana mukuchinja indasitiri.
Tsvaga mhinduro yakagadzirirwa yekutarisa huwandu hwevacuum kuti ugadzire vacuum distillation yakokoramuchiyero chekushanda zvakanaka muera offekitari yakangwara! Dzvanya kuti utibate uye uwane makwikwi makuru.
Nguva yekutumira: Chikumi-04-2025
