Kuyera huwandu hwemukati memusanganiswa kwakakosha pakuchengetedza hunhu hwakanaka uye kushanda zvakanaka kwezvikamu zvekuvirisa uye zvekudiridza tequila. Munguva yekuvirisa, kutarisa kwakanyatsojeka kwehuwandu hwemusanganiswa kunoratidza kufambira mberi kwekuchinja kweshuga uye kugadzirwa kweethanol panguva chaiyo. Ruzivo urwu rwakakosha pakugadzirisa matanho ekuvirisa tequila, kusarudza nzvimbo dzakakodzera dzekucheka panguva yekudiridza, uye kuona kuti matekiniki ekuchengetedza kunaka anowana mhedzisiro inodiwa. Mukuita kwedistillation ye tequila, kudzora huwandu nekungwarira kuburikidza nemasensa emukati sengemamita ehuwandu hwe ultrasonicinobatsira kudzivirira kurasikirwa, kugadzirisa kugadzirwa kwezvimwe zvinhu, uye kuchengetedza kuenzana kwakanaka pakati pekuwanda kweethanol uye kuchengetedzwa kwemakemikari akasiyana anoshanduka kuita mhepo.
Kunzwisisa Maitiro Ekugadzira Tequila
Rwendo Kubva kuAgave Piña Kuenda kuTequila Yakapedzwa
Maitiro ekugadzira tequila anotangira muminda yeagave, uko agave yebhuruu (Agave tequilana Weber) inokura makore anopfuura 4-8 isati yakohwewa. Nyanzvi dzejimadores dzinoparadzanisa mapiña—pakati pestarch—nemashizha, danho apo kukura kwezvirimwa nekupatsanurwa kwemashizha kunokanganisa goho reshuga uye, pakupedzisira, mhando yespirit. Kufambira mberi kwazvino senge mifananidzo yesatellite ine resolution yepamusoro kunobatsira varimi kuona nguva yakakodzera yekukohwa, vachivimbisa kugara kwenguva refu uye kugara kwenguva refu.
Kubika ndiko kunotevera. Mapiña anoiswa mumaovheni echinyakare ekugadzira masonry kana kuti muma autoclaves. Kupisa kwemvura kunoshandura zvinhu zvakachengetwa zvine inulin kuita fructose inoviriswa. Kupisa, kumanikidzwa, uye kudzora nguva pano zvinokanganisa zvakananga kuburitswa kweshuga, njodzi yecaramelization, uye precursor profiles—hwaro hwekukura kwekunaka.
Mapiña akabikwa anochekwa-chekwa kana kukuyiwa kuti abudise muto weagave, unozivikanwa munharaunda iyi semosto. Kubudirira kwekubvisa kunoenderana nekugadzirwa kwepiña uye zvishandiso zvinoshandiswa. Chinhu chinofanira kutorwa chinobva chagadziriswa kuti chive neshuga yakawanda. Izvi zvinowanzosanganisira kusanganisa ne exudate yakawedzerwa uye kuwedzera zvinovaka muviri zvakakosha, zvichiita kuti pave nekuviriswa kwakasimba.
Kuvirisa doro chinhu chakakosha. Mbiriso (kazhinji Saccharomyces cerevisiae) inoiswa mumosto. Chikamu ichi chinogadzira ethanol uye zvinonaka zvinoshanduka-shanduka zvinokosha pamhando ye tequila. Kuchengetedza zviyero zvakanaka zvemaitiro - kunyanya density, tembiricha, uye pH - kwakakosha. Chero kutsauka kunotungamira mukurasikirwa kwegoho kana kugadzirwa kwe off-flavour. Kuyerwa kwe inline density padanho iri kunopa data rekushandura panguva chaiyo, zvichibvumira kuona nekukurumidza kunonoka kana snack fermentations.
Kugadzirwa kweTequila
*
Kunyungudutsa kunotevera, kuchiitwa mumidziyo yemhangura (allambiques) kana muzvikamu zvisina tsvina. Kunyungudutsa kaviri ndiko kwakajairika. Pano, kutarisisa huwandu hweethanol uye tembiricha kwakakosha: kunoona huwandu hweethanol uye kunobatsira kuparadzanisa zvinhu zvinodiwa kubva muzvikamu zvisingadiwe. Midziyo yepamusoro yekunyungudutsa tequila inobvumira kudzora kwakanaka pakuchengetedza kunaka uye inovandudza kushanda zvakanaka. Masensa akagadzirirwa kuyerwa kwemvura yakasiyana-siyana anoona kupindirana kwemabubble uye zvinhu zvakamiswa, zvichigadzirisa matambudziko ekare mukunyungudutsa agave must.
Kukura kwetequila kunosiyanisa marudzi etequila. Tequila yeblanco isina kucheneswa inoendeswa zvakananga kubhodhoro, nepo reposado, añejo, kana extra añejo zvichichengetwa mumabhodhoro eouki, zvichiwana kuoma uye kunhuhwirira. Mukati mezvose, huwandu hwemvura hunogona kuyerwa kusimbisa mwero wekusanganiswa kwemvura kana kuona simba remubhokisi.
Mumatanho ese, maturusi ekuyera huwandu hwe ultrasonic—akadai seLonnmeter Ultrasonic Density Meter—anopa ruzivo rwakakosha. Maturusi aya anobatsira kuchengetedza mhando, kuderedza kukanganisa kwevanhu, uye kugonesa kupindira nekukurumidza, zvichiumba musimboti wekudzora mhando yekugadzirwa kwe tequila yemazuva ano.
Nzvimbo dzekutarisa huwandu hwevanhu dzakakosha dzinosanganisira:
- Mushure mekubika/kuvirisa: Zvinosimbisa kushanda kwehydrolysis uye kubuda kweshuga.
- Munguva yekuvirisa: Inotevedzera mwero wekushanduka kweshuga kuenda kuethanol; inobvumira kuziva kinetics yekuvirisa isina kujairika.
- Kugadziriswa mushure mekunyungudika: Kunosimbisa huwandu hweethanol kuti hutevedzerwe pamutemo uye kunobatsira mukugadzirisa huwandu hweethanol.
Maitiro aya ane matanho akawanda, akavakirwa pakutarisa nguva chaiyo, anovimbisa mhando, goho, uye kutevedzera mitemo muindasitiri umo kusiyana kwehuwandu kuri kwakakwirira uye mitemo yepamutemo yakaoma.
Kuviriswa kweAgave Piña: Kuoma uye Kuchinja-chinja
Kuvirisandiyo nhanho yakaoma uye inochinja-chinja mukugadzirwa kwetequila. Muumbirwo weAgave unosiyana zvichienderana nezera, munda, uye kunyange chikamu chezvirimwa. MaAgave madiki anogona kupa shuga yakawanda asi akasiyana muhuwandu hweshuga inoviriswa uye huwandu hwezvinovaka muviri. Nzvimbo yemunda inogona kukanganisa huwandu hwenitrogen, nepo mamiriro ekunze kana matekiniki ekukohwa achiunza imwe shanduko. Kusiyana uku kunokanganisa kinetics yekuvirisa, goho reethanol, uye chimiro chealcohols yakakwira - zvinoda kugadziriswa kwemaitiro ebatch-specific.
Kushanda kwezvipembenene kunowedzera rimwe danho. Saccharomyces cerevisiae ndiyo inonyanya kuvirisa mumabhizimisi, inofarirwa nekuda kwekugadzirwa kwayo kwakasimba kweethanol. Zvisinei, mbiriso dzemuno nedzisiri dzeSaccharomyces—dzakadai seKluyveromyces marxianus—dzinogona kuwedzera kuomarara kwezvinonhuwira. Kusarudza yekutanga hakungogadziri chete kunaka asi kunokanganisawo kusimba kwemaitiro ekusvibiswa uye kugona kuvirisa mumhando yeshuga. Zvidzidzo zvechangobva kuitika zvinoratidza kuti kuvirisa kunochinja-chinja, mbiriso ichichinja-chinja uye huwandu hwemabhakitiriya zvichikonzera kuchinja-chinja mukugadzirwa kweasidhi yeorganic nedoro muzvikamu zvese zvekuvirisa tequila.
Kuwanda kwevanhu, sechiratidzo chekushanda kwechinhu, kwakakosha pakudzora nekunzwisisa mafambiro aya. Kuyerwa kwehuwandu hwevanhu mumutsara kunobata mwero uye huwandu hwekushandiswa kweshuga uye kuumbwa kweethanol. Kutsauka kubva pamaprofiles ehuwandu hwevanhu anotarisirwa kunogona kuratidza:
- Kushanda kwembiriso kusingakoshi
- Kushomeka kwezvinovaka muviri
- Zvigadzirwa zvinodzivisa kana kusvibiswa
Ruzivo rwakarurama rwepanguva chaiyo runogonesa kugadzirisa maitiro—sekugadzirisa tembiricha, pH, kana kuwedzerwa kwezvinovaka muviri—zvichideredza kunaka kana kurasikirwa negoho.
Mamiriro ezvinhu, kunyanya kuchinja kwekushisa uye kwepakati, zvinokanganisa zvikuru kubikwa kwemuriwo. Kupisa kwakanyanya kunoita kuti kubikwa kukurumidze asi kune njodzi kune zvimwe zvinhu zvisingadiwe, nepo nitrogen shoma kana variable-exudate musts zvichigona kumisa metabolism yemuriwo. Kushandiswa kwetekinoroji yekuongorora maitiro (PAT), kusanganisira density uye temperature sensors, kunotsigira otomatiki uye standardization, zvichideredza kuvimba nekushandisa manual sampling uye subjective evaluation.
Mu agave must yakaoma, yakasiyana-siyana, zvinhu zvakasimba zvakamiswa uye musiyano wepakati zvinogona kukanganisa zviyero zvechinyakare nezvemukati. Midziyo yemazuva ano ye ultrasonic ne impedance yakagadzirirwa kugadzirisa matambudziko aya, ichibvisa ruzha kubva mumabubbles nezvidimbu. Kugona uku ndiko kwakakosha pakutarisa nekushandisa nzira yekuvirisa agave piña munzvimbo chaiyo yekugadzira.
Sainzi uye Kukosha kweKuyerwa kweInline Density
Nei Kuyera Kuwanda Kwevanhu Kuchikosha muTequila
Kuyera density chishandiso chikuru chekuongorora mukugadzirwa kwetequila, zvichipa ruzivo rwechokwadi nezvekuchinja kwakakosha panguva yekuvirisa nekuita distillation. Kutarisa density inline kunobvumira vagadziri kudzora kuumbwa kwemethanol nealcohols yakakwira - zvinhu zvinokanganisa kuchengetedzeka kwetequila, kuravira, uye kutevedzera mitemo. Kuverengwa kwedensity kunoratidza kuchinja kwemakemikari: sezvo shuga yeagave ichishanduka kuita ethanol mukuvirisa, uye sezvo zvikamu zvinoshanduka zvichiparadzaniswa panguva yekudistillation.
Kudzora kugadzirwa kwemethyl nedoro rakawanda kwakakosha. Ma sensor e inline density, nekutevera kuchinja kwehuwandu hwemafuta anovirisa wort kana distilling spirits, anoona kuumbwa uye kushandiswa kwemafuta e methanol ne fusel. Kuwanda kweMethanol kunowanzo svika pakutanga kwekudistillation (“heads” fraction), nepo mafuta e fusel achinyanya kuwanda mu “tails.” Nekushandisa density sechiratidzo chisina kunanga, vagadziri vanogona kugadzirisa nzvimbo dzekucheka, vachideredza zvinhu zvisingadiwe uku vachichengetedza hunhu hwe tequila flavour hwavanoda. Maitiro aya anoenderana nemaitiro emazuva ano ekuchengetedza flavour ye tequila uye kudzora kwakasimba pakuumbwa kwespirit.
Kuenderana kwekugadzirwa kwetequila kunoenderanawo nekuyera huwandu hwezvinhu. Hunhu hweOrganoleptic—kunhuhwirira, kunzwa kwemuromo, uye kuravira kweagave—zvakabatana zvakanyanya nekinetics yekuvirisa uye kupatsanurwa kwakarongeka kwezvikamu zvedistillation. Ma sensor e inline density anoona kuti zvinoshanduka, zvakaita se ethanol goho uye residual sugar content, zvinoramba zviripo mumatanho ese ekuvirisa tequila. Vagadziri veTequila vanogona kupindira nekukurumidza kana zvikaitika, vachitsigira kufanana kwe batch-to-batch uye vachibatsira otomatiki kudzora mhando munzira dzinoenderera mberi dze distillation dzinoshandiswa zvakanyanya kuti dzishande zvakanaka.
Kuwanda kwemafuta kunoshanda sechiratidzo chakananga chematanho akakosha ekuita. Munguva yekuvirisa agave piña, kudonha kwehuwandu hwemafuta kunoratidza kushandiswa kweshuga uye kugadzirwa kweethanol, zvichibatsira vanoishandisa kuona kupera kwekuvirisa. Mukudiridza, kuchinja kwehuwandu hwemafuta kunoratidza shanduko kubva pamisoro kuenda kumoyo kuenda kumiswe—nzvimbo dzakakosha dzinosarudza kubviswa kwetsvina inoshanduka uye kuchengetedzwa kwemoyo ine flavour yakawanda. Saka kuyerwa kwehuwandu hwemafuta kunotsigira kutevedzera mitemo uye kunaka kwechigadzirwa munzira dzese dzedistillation yetequila uye kuri kuzivikanwa zvakanyanya senzira yakanakisa.
Pfungwa dzeKushandisa MaSensors eInline Density
Kuisa zvinhu nemazvo uye kubatanidzwa kwenyanzvi kwemasensa e inline density kwakakosha pakugadzirisa kubikwa nekubikwa. Mumatangi ekubikwa, masensa anofanirwa kuiswa munzvimbo dzine mafambiro emvura akasimba, kure nemadziro emidziyo uye foam layers, kuderedza zvikanganiso zvinokonzerwa nekupatsanurwa kana kukanganiswa kwesimbi dzakasungirirwa mukubikwa. Maitiro akanaka eindasitiri anokurudzira masensa akawanda akaiswa pakadzika kwakasiyana kuti atsive kusiyana kwehuwandu hwematangi - zvakanyanya kukosha pakuyerwa kwemvura yakasiyana mukugadzirwa kwetequila uko dense agave fibers uye variable mash consistency zvakajairika.
Kubatanidzwa mukubikisa kunoda masensa pamigero nepamigero, zvichitora shanduko dzinoshanduka kubva pakutanga kwehuwandu hwepamusoro kusvika pamusanganiswa wehuwandu hwakaderera, wakapfuma muethanol pakupedzwa kwekubikisa. Mumakoramu ekudiridza, masensa anoiswa pamatireyi chaiwo kana panzvimbo dzekudhirowa, senge pakuchinja pakati pezvikamu zvekuwedzerwa nekubvisa, kuti aone shanduko chaiyo yehuwandu hune chekuita nemisoro, moyo, uye miswe yakachekwa. Nzira idzi dzinoenderana nekushandiswa kwakasimbiswa mumidziyo yekudiridza yakafanana inoshandiswa whisky nebrandy, asi yakagadzirirwa hunhu hwakasiyana hwemashes akavakirwa paagave uye tequila flavour profiles.
Nguva dzekuyera dzinokurudzirwa dzekudzora maitiro panguva chaiyo dzinowanzo kuve dziri padanho rekuverenga kamwe chete pasekondi kana nekukurumidza panguva yekudistilla. Ruzivo rwehuwandu hwezvinhu munguva chaiyo kana pedyo nenguva chaiyo (< nguva dzemaminitsi 1) runogonesa vashandisi kuti vagamuchire nekukurumidza kuchinja kwemusanganiswa wedistilla. Izvi zvakakosha tichifunga nezvekushanduka-shanduka uye kumhanya kunoitika pakati pezvikamu zvakasiyana zvechigadzirwa - zvikanganiso mukucheka nguva zvinogona kukonzera kurasikirwa kwechigadzirwa, kuora kwekuravira, kana matambudziko ekuchengetedza nekuda kwekuparadzaniswa kwemethanol zvisina kunaka. Munguva yekuvirisa, nguva dzemaminitsi 1-5 dzinowanzo kukwana, kunze kwepanguva yekushanda kwakanyanya kwemetabolism, apo kutora sampuro nekukurumidza panguva pfupi kunogona kudiwa.
Masensa emazuva ano, akadai seaya anoshandisa kuyera kwehuwandu hwe ultrasonic mukugadzira tequila (semuenzaniso, Lonnmeter Ultrasonic Density Meter), anokwanisa kubhadhara mhedzisiro yekukanganiswa kwekupisa nekumanikidzwa mu distillation. Anobatawo matambudziko ekushanduka kwepakati mukuvirisa uye kukanganiswa kwemabubble mu distillation. Kuchengeta data otomatiki uye kubatanidzwa nemasystem ekudzora zvirimwa kunogonesa kugadzirisa maitiro, kuderedza zvinodiwa pakugadzirisazve, uye kuderedza marara ukuwo uchivimbisa kutevedzera mitemo yepamutemo yehuwandu hwedoro uye kubviswa kwetsvina.
Muchidimbu, kushandiswa kwakarurama uye nguva yekuyera huwandu hwe tequila zvakakosha pakuzadzisa zvinangwa zviviri zvekugadzirwa kwe tequila yemhando yepamusoro uye inoenderana uye kushanda zvakanaka mumichina ye tequila inoshanduka uye nzira dzekuita.
Matambudziko Akajairika Mukuyera Kuwanda Kwemaindasitiri
Zvinhu Zvakasimba Zvakasungirirwa uye Kupindirana Kwemabhurumu
Kuyerwa kwehuwandu hwemukatiMukugadzirwa kwetequila, tequila inosangana nematambudziko anoramba aripo nekuda kwezvimedu zvakamiswa uye magasi anoputika. Munguva yekuvirisa agave piña uye mushure mekunyungudutswa kwetequila, hova dzinowanzo kuve nemasaririra eorganic kubva kuagave yakapwanywa, mbiriso yakasara, uye vinasse byproducts. Izvi zvinogadzira medium yakasiyana-siyana inokurumidza kusava nechokwadi pakuyera.
Zvinhu zvakasimba zvakasungirirwa zvinokanganisa matekinoroji mazhinji e sensor, kunyanya zvishandiso zve ultrasonic, vibration, uye resonance. Zvinhu zvakasimba zvinokonzera kupararira uye kuratidzwa kwezviratidzo zvekuyera, zvichikwidza ruzha rwekutanga uye dzimwe nguva zvinodzosa kuverenga kwakanyanya kwe density. Kusiyana neizvi, kana zvinhu zvakasimba zvikabatana kana kugara, masensa anogona kushuma kuverenga kusingamiriri huwandu hwese hwemaitiro. Semuenzaniso, masensa e resonance anoenderana nemamatrices emuenzaniso akafanana; kana paine fibers dzisina kunyungudika kana pulpy fractions, maitiro avo e oscillation anokanganiswa uye anoburitsa zvinobuda zvisina kurongeka.
Mafuro egasi anokonzeresa dambudziko rakasiyana asi rakakosha zvakaenzana. Matanho ekuvirisa tequila anoburitsa CO₂, zvichigadzira mafuro anopinda mukoramu yemvura. Pahuwandu hwemafuro hwakaderera, hunhu hwechiratidzo hunoderera, nepo huwandu hwakawanda hunogona kukonzera kurasikirwa kwedata kana kukwira kusina kurongeka. Mafuro madiki, kunyanya, anoparadzira mafungu e ultrasonic uye anounza ruzha rwakawanda kupfuura mafuro makuru, akabatana. Kusagadzikana kunobva pakupomba, kusimuka, kana kuchinja kwemaitiro kunowedzera kupararira kwemafuro nekusimba, zvichiwedzera kusagadzikana kwekuyera. Matambudziko aya anowedzera panguva yematanho ekuita nekushanda kwakasimba kwemuchina, senge kuchinjisa chikafu che distillation kana kusanganisa mukati.
Kusarudzwa kwematekiniki kwakakosha. Pakuita zvinhu zvine residue yakasimba yenguva dzose, ma ultrasonic Doppler flowmeters anoda density shoma yezvikamu zvakakodzera asi anotambura kana zvinhu zvakasimba zvakapfava zvakanyanya, zvine mafuta, kana kuti zvakaungana. Kusarudzwa kwekuyera frequency, sensor positioning, uye flow regime zvinoita basa guru mukuderedza kukanganiswa kwe suspended solids. Dzimba dze sensor dzakasimba uye zviso zve transducer zvinozvichenesa zvinoderedza njodzi yekusvibiswa, asi hazvigone kubvisa zvachose mhedzisiro yezvakasara zve agave zvakakura, zvine fibrous.
Kana paine kukanganiswa kwemabubbles mu tequila distillation, kuchengetedza kumanikidzwa kwakanyanya kwemvura munzvimbo yekuyera kunogona kubatsira kuderedza saizi yemabubbles. Mabubbles anodzikira kana achimanikidzwa, zvichideredza acoustic impedance impact yavo uye zvichibvumira masaini e ultrasonic kuti atumire zvakavimbika. Kuisa masensa pasi pemamodules ekubvisa gassing kana mushure mematanho e sedimentation ndeimwe nzira inoshanda yekudzora mhando. Zvisinei, shanduko dzekukurumidza dzinogona kukurira matanho akadaro, saka ma protocol e ultrasonic sensor calibration anofanirwa kugadzirwa kuti ashandise nzira dzakasiyana dze tequila distillation nemidziyo.
Kusvibisa uye Ngura
Ma sensor e density anoiswa mukati me tequila panguva yekuvirisa uye kudistilla tequila anogara achisangana ne biofilm kukura, shuga yasara, acids, uye mishonga yekuchenesa yakasimba - zvese izvi zvinoisa panjodzi hutano hwe sensor. Kusvibiswa kwema sensor kunonyanya kukonzerwa ne microbial colonization (biofouling) uye organic buildup panzvimbo dze sensor, dzakadai se stainless steel meshes kana mahwindo ekuyera.
Kusvibisa kunokonzera kudzimwa kwechiratidzo, kutenderera kwesensa, uye nguva refu yekudzikamisa, zvichiwanzoita kuti kugadzirisa kudzokororwe kana kuti nguva yekushanda. Makemikoro eorganic—anowanikwa muzvinwiwa zvinobva muagave—anogadzira zvidimbu zvinonamira zvisingabviswe zvizere pakuchenesa kwakajairika, zvichiita kuti mari yekugadzirisa iwedzere.
Kuora kunobva mukusangana kwemidziyo ye sensor ne acidic wash (kubva mukuchenesa acid), reactive fermentation intermediates, kana byproduct streams senge vinasse, kunyanya mumichina yekare kana isina kuchengetwa zvakanaka ye tequila distillation. Nekufamba kwenguva, masensa ane ngura anorasikirwa ne calibration fidelity uye anogona kuva nengozi kuchengetedzeka kwechigadzirwa.
Nzira dzekudzivirira mukugadzirwa kwetequila dzinosanganisira kushandiswa kweminda yemagetsi yekunze munzvimbo dzese dzinoona, izvo zvinoderedza zvakanyanya huwandu hwehutachiona. Kuchinjana minda yemagetsi, pamwe chete nekukanganiswa kwe ultrasonic, kunokanganisa kuumbwa kwe biofilm uye ikozvino kwave kuiswa munzvimbo dzepamusoro dzekugadzira chikafu. Zvinodzivirira ngura "zvakasvibira" (kubva mumakanda emichero, pasi pekofi, kana mashizha etii) zviri kushandiswa zvakanyanya kudzivirira zvikamu zve sensor zvesimbi kubva mukuora kunoramba kuripo, zvichipa zvese zvakanakira zvakatipoteredza uye zvehupfumi. Kuchenesa kwakarongwa - uchishandisa zvinhu zvisinganyanyi kushatisa uye kubvisa zvasara zvinorema nguva dzose - kunowedzera hupenyu hwemuchina uri mukati uye kuvimbika kwedata.
Zvikanganiso zvekuyera kubva mukusiyana kwemaitiro
Maitiro ekunyungudutsa tequila anosangana nekuchinja kukuru kwekushisa, kumanikidzwa, uye kuumbwa kwepakati - chimwe nechimwe chinokonzerwa nekukanganisa kwe density sensor.
Kukanganisa kwekubatana kwetembiricha injodzi chaiyo panguva yekuvirisa (neyeast metabolism inoshanda) uye distillation (nekupisa kwemhepo uye kuchinja kwechikamu). Masensa ePiezoelectric neMEMS anonyanya kunzwa kutenderera kwetembiricha; kuverenga kwawo kunochinja-chinja zvichienderana netembiricha yezvakatipoteredza uye yeprocess kunyangwe kana huwandu hweprocess huchiramba hwakafanana. Maitiro ekugadzirisa - achishandisa bilinear interpolation kana polynomial temperature drift correction - ikozvino ndiwo akajairika: anobatanidza data retembiricha renguva chaiyo, achigadzirisazve sensor output on the fly kuti ive yakarurama nguva dzose kunyangwe kana process swings inosvika makumi emadhigirii Celsius (semuenzaniso, kubva ku cold fermentation substrate kusvika kuhot distillation liquor).
Kukanganiswa kwekumanikidzwa kunonyanya kuitika panguva yekudishwa, uko kumanikidzwa kwezvekudya nezvechigadzirwa kunogona kukwira kana kudzikira zvichienderana nekugadzirwa kwemidziyo uye chikamu chekushanda. Pasina kugadziriswa kwakasimba, kuchinjika kwekumanikidzwa kunogona kukonzera kukanganiswa kwemasensa kana kuchinja density reading baseline. Masensa emazuva ano anosanganisira maalgorithms ekugadzirisa kumanikidzwa anoshandisa nzira dzekutarisa uye masensa akabatanidzwa e barometric kuti agadzire kubuda zvakanaka pasinei nekuchinja kwepressure yemutsara kwechinguvana.
Kuchinja-chinja kwehuwandu hwezvinhu—kunowanikwa panguva yekuchinja kubva pakugadzirwa kwetequila kuenda kumabasa ekugadzira tequila anoenderera mberi, kana pakusanganisa agave lots—kunokonzera shanduko dzinokurumidza muzvinhu zvakasimba zvakamiswa, shuga yakanyungudutswa, kana mazinga eethanol. Kuenzanisa kwechinyakare hakugone kuenderana nekusiyana uku kwekuchinja. Mamodheru ekugadzirisa anochinjika, pamwe chete nekuongorora kufanana, anoona kutsauka kwemapatani mudata remashandiro uye anotanga otomatiki maitiro ekugadzirisazve ma sensors e inline density. Iyi nzira inoenderana nechikamu inovimbisa kutarisa kwakarurama kwehuwandu uye, nekuwedzera, matekiniki akasimba ekuchengetedza tequila flavour uye kutevedzera zvinodiwa zve tequila zvemhando yepamusoro.
Pamwe chete, matambudziko aya anosimbisa kukosha kwesarudzo yemasensa anoenderana nemaitiro, kugadziriswa kwakagadzirirwa, uye nzira dzepamusoro dzekugadzirisa nekugadzirisa kuti pave nekuvimbika kwekuyera mumabasa ekuvirisa tequila yeindasitiri uye kudhirowa.
Agave muTequila Kugadzira
*
Lonnmeter Ultrasonic Density Meter: Mhinduro yeIndasitiri yeTequila
Pfupiso yeTekinoroji
Iyo Lonnmeter Ultrasonic Density Meter yakagadzirwa kuti ikwanise kuyera density yemukati nepamusoro panguva yekugadzira tequila. Nheyo yayo yekushanda inotsamira pakuburitsa ma ultrasonic pulses kuburikidza ne liquid medium—yakadai sekuvirisa agave juice kana distillate—ichishandisa ma paired transducers. Electronics yemuchina uyu inoongorora nguva yekubhururuka uye kudzikira kwema pulses aya. Kuchinja kwe density kunochinja kumhanya uye simba rema ultrasonic waves. Nekugadzirisa shanduko idzi, iyo mita inoverenga density ye fluid munguva chaiyo, kunyangwe composition yepakati ichichinja panguva yekuvirisa kana distillation stages.
Kusiyana nemasensa echinyakare ekuti tequila inobatwa zvakananga netequila, ma ultrasonic density meters haapindi muropa zvachose. Zvikamu zvavo zvinoiswa kunze kana kuti zvakabatanidzwa sema probes akavharwa, zvichibvisa kusangana ne process fluids uye zvichideredza zvakanyanya njodzi yekusvibiswa kwesampuro. Hunhu uhwu hwakakosha pakubata nemuto weagave wakasiyana-siyana, wakaoma, kana kuti une particle-laden musto (muriwo weagave unovirisa) unowanikwa panguva yekuvirisa agave piña.
Dhizaini yaLonnmeter inotarisa njodzi huru dzinowanikwa mukugadzirwa kwetequila. Chiyero ichi chinoratidza kusasvibiswa kwakasimba nekuda kwekuunganidza kwakasimba kana kuti agave solids - dambudziko rinowanzoitika panguva yekuvirisa tequila. Zvinhu zvayo zvekuvaka zvinosarudzwa kuti zvisapararire ngura ne weak acids ne ethanol, zvinowanzoitwa mu agave-based distillates. Uyezve, kuyerwa kwe ultrasonic hakukanganisike ne external vibration uye physical interference yakawanda, zvakakosha kuti pave nedata rakarurama mu distillation columns, iyo inowanzosangana ne turbulence yakasimba uye pressure transients. Ma signal processing algorithms anotsiva kuvapo kwema bubbles uye suspended solids, achideredza kupindira kwema bubbles panguva yekuvirisa kwakasimba kana distillation, uye achivandudza kuvimbika kana tichienzanisa nema sensors echinyakare munzvimbo dzakaoma kana dzakasiyana dzekugadzira.
Mabhenefiti eVagadziri veTequila
Kubatanidzwa kweLonnmeter Ultrasonic Density Meter kunopa maitiro anobatika uye zvakanakira chigadzirwa:
Kutarisa Kwenguva Yechokwadi Kwekuenderana KweBatch uye Kubudirira:Kuyerwa kwehuwandu hwemukati kunopa ruzivo rwakakodzera pane mamiriro ekushanda. Vashandi vanogona kupindura ipapo ipapo kana huwandu hwezvinhu hwakasiyana nezvinodiwa, zvichibatsira kudzora zviri nani matanho ekuvirisa tequila uye maparamendi ekuita tequila distillation. Kuona nekukurumidza kuchinja kwemaitiro kunoreva kuwedzera kuenderana kwehuwandu hwezvinhu uye goho repamusoro reethanol. Semuenzaniso, kudzikira kamwe kamwe kwehuwandu panguva yekuvirisa kunogona kuratidza kuviriswa kwakamira kana kushandurwa kweshuga zvisina kunaka, zvichiita kuti zvigadziriswe nekukurumidza.
Kuenzanisa Kwemanyorerwo Kwakaderedzwa:Kugadzirwa kweTequila kunowanzo shandiswa nemasampuru emaoko nguva nenguva kuti vaongorore mhando, izvo zvine zvipingamupinyi zvakawanda: mutengo wevashandi, njodzi yakawedzera yekusvibiswa kubva mukubata, uye nguva yekushanda kwemasampuru sezvo achibviswa. Nekuramba uchiyera huwandu hwemasampuru paindaneti, sisitimu yeLonnmeter inoderedza zvakanyanya kudiwa kwekupindira kwakadaro, ichitsigira mashandiro ehutsanana uye ichisunungura vashandi kuti vatarise mabasa anowedzera kukosha.
Kudzora Maitiro Epamusoro-soro Ekuchengetedza Kunaka uye Hunhu hweChigadzirwa:Kuwanda kwemafuta ndicho chinhu chikuru chinodzora kugadzirwa kwezvinonaka uye kupatsanurwa kwezvikamu zvemweya. Panguva yekudiridza, kutarisa kwakarurama panguva chaiyo kunobatsira mukusiyanisa zvikamu zve "musoro," "mwoyo," uye "muswe" - chimwe nechimwe chine maitiro akasiyana emakemikari uye manakiro - zvakakosha pakuchengetedza kunaka mu tequila. Kusakwanisa kwesystem kupindirana kwemuviri uye kwemakemikari kunoita kuti kuyerwa kwakavimbika kunyangwe tembiricha, kumanikidzwa, uye huwandu hweethanol huchichinja. Izvi zvinoita kuti vagadziri ve tequila vagone kugadzirisa mamiriro ekucheka uye distillation, vachitsigira kunaka kwechokwadi uye mhando yepamusoro yechigadzirwa munzira dzese dzinoshandiswa padistillation ye tequila.
Kudzivirira Kusvibiswa uye Kuora, Nguva Dzekuzorora Dzishoma:Iyi nzira isingapindi ngura, inodzivirira ngura yakakodzera kudzivirira kusvibiswa uye ngura mukugadzirwa kwetequila, matambudziko anowanzoitika kana uchishandisa masensa egirazi, simbi, kana machubhu anodedera. Kuderedzwa kwetsvina kunoreva kusamira kwekuchenesa kakawanda, uye hupenyu hwesensa hurefu zvinoreva kuderedza mari yekugadzirisa uye kushomeka kwemabasa ane chekuita nemidziyo.
Semuenzaniso, mune imwe indasitiri yezvinwiwa, masensa e ultrasonic akabudirira kutarisa huwandu hwezvinwiwa zvine mhepo yakawanda, zvakafanana nekuomarara kweagave inovirisa. Nekushandisa echo signal processing uye kubatanidza data musystem yekudzora mhando yefekitori, iyi setup yakaramba iine kururama munzvimbo dzaimboonekwa sedzisina kuomera pakuyera mukati, zvichiratidza kushanda kwakasimba mukugadzira tequila.
Mhedzisiro yacho yese inzira yakavimbika uye iri nyore kudzora—hunhu hwakakosha kune vagadziri vari kuedza kuwana mhando yepasi rose, kutevedza maitiro, uye kuravira kwechokwadi kwetequila.
Kuchengetedza Kunaka uye Kugadzirisa Hunhu hweChigadzirwa
Basa reInline Measurement mukuchengetedza kunaka
Kuyera huwandu hwemukati inzira huru yekudzora maitiro panguva yekunyungudutswa kwetequila, ichitsigira zvakananga kuchengetedza kunaka kweagave uye hwema. Kuverengwa kwehuwandu hwenguva chaiyo kunozivisa vanoishandisa kana nzvimbo dzakakosha dzekucheka—kuchinja pakati pemisoro, moyo, nemiswe—dzikaitika. Nguva chaiyo yekucheka uku kwakakosha: misoro ine zvinhu zvisingadiwi zvakaita semethanol neacetaldehyde, nepo miswe inobata mafuta efuseli uye zvinhu zvinorema zvinogona kupa manotsi akaomarara. Chikamu chemoyo, chine ethanol yakakwana uye congeners, chinoumba musimboti wekunaka kwetequila.
Kare, vagadziri vezvinhu vakashandisa makemikari vaishandisa ongororo yezvinonzwa kuti vaone shanduko idzi. Zvisinei, kushandisa zviyero zve inline density kunoita kuti pave nekupatsanurwa kwakajeka uye kunodzokororwa kwezvikamu. Kuchinja kwehuwandu hwezvinhu zvinoenderana nekuchinja kwechimiro chinoshanduka, zvichibvumira vashandisi kuti vagadzire otomatiki kana kunyatsoona nzvimbo dzakachekwa. Semuenzaniso, kudzikira nekukurumidza kwehuwandu pakutanga kwekunyungudika kunowanzo ratidza kuguma kwemisoro, zvichiratidza nguva yekutanga kuunganidza moyo. Saizvozvowo, kuwedzera kwehuwandu pedyo nekuguma kwekumhanya kunoratidza kutanga kwemiswe, iyo inofanira kubviswa kubva muchigadzirwa chekupedzisira kudzivirira kunaka kusina kunaka uye kuchengetedza kunaka kwakaringana.
Maitiro ekugadzira tequila anosanganawo nematambudziko akadai sekukanganiswa kwemabubble uye kuchinja kwechimiro chepakati. Matekinoroji emazuva ano ekuyera mukati memutsara—akadai sema ultrasonic density sensors—akagadzirwa kuti agone kutsungirira zvinhu zvakasimba zvakamiswa uye shanduko dzetembiricha, zvichideredza zvikanganiso zvinogona kukonzera kupiswa zvakanyanya kana kusapiswa zvakanyanya. Kupiswa zvakanyanya kunobvisa manotsi eagave akapfava, nepo kupiswa zvishoma nezvishoma kuchisiya zvimwe zvisingadiwe, zvese zvichikanganisa kunaka kwechigadzirwa. Nekushandisa data renguva chaiyo, ma distillers anovandudza nzvimbo dzekucheka zvichibva pane hunhu hwemvura chaiyo, zvichitungamira mukuchengetedza kunaka kwakarongeka uye kwakadzorwa.
Kuve nechokwadi chekutevedzera mitemo uye kuderedza zvigadzirwa zvishoma
Kutarisira kugadzirwa kwezvinobva mumafuta, kunyanya maalcohols akakwira uye zvimwe zvinokanganisa kutevedzera mitemo, chinhu chakakosha pakugadzirwa kwetequila. Maturusi ekuyera huwandu hwemafuta anogadzirwa nemukati anopa ruzivo rwunogara ruchienderera mberi runotsigira kugadziriswa kwemaitiro nekukurumidza. Kuchinja kwehuwandu hwemafuta kunowanzo ratidza shanduko muhuwandu hwemafuta efuseli kana kuvapo kwehuwandu hwemaalcohols akawandisa. Kana zvikaonekwa, ruzivo urwu runobvumira vashandisi kugadzirisa mwero we reflux kana kumhanya kwekunyungudutsa, zvichideredza kutakurwa kwezvinobva mumafuta mumoyo.
Kunyange hazvo huwandu hwe inline density chete husingaverenge methanol kana mamwe ma alcohols akakwira, inoshanda sechiratidzo chinoshanda kana yakabatanidzwa mu broadband quality management systems (QMS). Kubatanidza density readings nezvimwe zvinopinda mu sensor kana laboratory analysis zvinoita kuti zvive nyore kudzora closed-loop. Izvi zvinoita kuti kugadzirwa kugare mukati memiganhu inoiswa nemitemo uye mwero wehunhu hwemukati.
Zvivakwa zvepamusoro zvinowanzo batanidza data re inline density nemapuratifomu edhijitari eQMS. Masisitimu aya anounganidza ma process parameters, sensor outputs, uye batch documentation, zvichisimbisa kuteverwa uye kutevedzera nguva chaiyo. Semuenzaniso, zviziviso zvinogona kuiswa kune mafambiro e out-of-specific density panguva yekudistilla kana kuvirisa, zvichikurudzira zviito zvekugadzirisa uye kuderedza kugadziriswa. Inline density metres inofanira kusarudzwa kuti ienderane nenzvimbo ine ethanol uye shuga yakawanda yekuvirisa nedistillation ye agave piña, nemagadzirirwo anodzivirira kusvibiswa uye kutsungirira ngura—kugadzirisa dambudziko guru rehunyanzvi mukutarisira michina yekudistillation ye tequila.
Nekubatanidza kuverenga kwehuwandu hwezvinhu panguva chaiyo nezvimwe zviyero zvekudzora hunhu—zvakadai se absorbance spectroscopy uye deep learning-assisted fraction detection—vagadziri ve tequila vanogona kutarisira nekushingaira ruzivo rwepfungwa uye hunhu hwekutevedzera zvinodiwa nemweya wavo. Nzira iyi inoderedza njodzi yekukanganiswa kwezvinhu zvine simba panguva yekuvirisa uye kukanganisa kwekuverenga zvine chekuita nemabubbles mu distillation, zvichiwedzera kuvimbika kwemaitiro ese.
Kufunga Nezvezvakatipoteredza uye Kushanda Nesimba Kwemaitiro
Kuyera kwakarurama kwehuwandu hwe tequila mukati mekugadzirwa kwayo, kunyanya panguva yekuvirisa agave piña uye tequila distillation, kunoita basa guru mukuderedza kushandiswa zvakanyanya kwezviwanikwa uye kugadzirisa kushandiswa kwazvo kwezviwanikwa. Nekupa ruzivo rwechokwadi rwekushandurwa kweshuga panguva yekuvirisa uye kupatsanurwa kwemakemikari anoputika mu distillation, zviyero izvi zvinosimudzira zvakananga kudzora maitiro uye kuderedza mutoro wezvakatipoteredza.
Kuderedza Marara uye Vinasse Byproduct Volumes
Vinasse, chinhu chinobereka acid uye organic chakakonzerwa ne tequila distillation, chinokonzera matambudziko makuru ekuraswa nekugadziriswa. Kugadzira zvakanyanya—sekurega kuvirisa kuchienda kupfuura zvapera kana kudiridzazve zvisina kufanira—kunotungamira kune zvakawanda zvakasara zve organic uye kugadzirwa kwakawandisa kwezvimwe. Kuyera inline density kunobvumira kutarisa kwakanyatsojeka panguva yekuvirisa tequila, zvichibvumira vashandi kugumisa maitiro acho pamagumo chaiwo uye kudzivirira shuga dzisina kuchinjika kana organic kuti dzisapinde murwizi rwemarara. Izvi zvinoderedza huwandu hwese uye mutoro we organic we vinasse, zvichideredza kumanikidzwa pakurapwa kwe biological kana wetland uye zvichitsigira kudzikiswa kwe40% mu chemical oxygen demand (COD) kana zvikaenderana nenzira dzemazuva ano dzekurapa marara.
Mukugadzira zvinhu zvakasanganiswa, data rehuwandu hwakarurama rinoratidza nguva chaiyo yekucheka pakati pezvikamu zvakasanganiswa (misoro, moyo, miswe), zvichideredza kugadzirwazve kwezvikafu zvisina kufanira uye kupambadzwa kwezvigadzirwa zvisina kukosha. Izvi zvinovandudza kushanda kwenzira dzekugadzira tequila, zvinochengetedza chiwanikwa cheagave, uye zvinoderedza zvakananga kugadzirwa kwemarara.
Mikana Yekuchengetedza Mvura Nesimba
Kudiwa kwemvura nesimba kunowanikwa mukugadzirwa kwetequila, kunyanya panguva yekubika, kuvirisa, uye kudiridza. Mamita ekudzikisa huwandu hwemvura anopa mhinduro yakabatana, chaiyo-nguva yekushanda otomatiki—kunyanya kana yakabatana nehurongwa hwekudzora hwakagoverwa (DCS). Kudzora uku kwenguva-nguva kunogadzirisa simba rinopinda (semuenzaniso, kupisa/kudiridza steam) uye kushandiswa kwemvura (semuenzaniso, pakudiridza kana kuchenesa) kune zvinodiwa chete, zvichideredza zvakanyanya kushandiswa zvakanyanya. Masisitimu ekudzikisa mvura anoenderera mberi akawedzerwa nemhinduro yekudzikisa huwandu akaratidza kuchengetedza simba pakati pe10% ne85% uye kuchengetedza mvura pamusoro pe6.4 miriyoni cubic metres pagore—kudzikira kwe10% zvichienzaniswa nemaitiro echinyakare ebatch.
Kubudirira uku kunowanikwa sezvo masensa ari mukati memvura achigonesa kupatsanurwa kwakanyatsojeka pakuyera mvura yakasiyana-siyana uye achitsigira kudzivirira zvikanganiso zvemaoko, ukuwo achidzivirira kusvibiswa uye ngura mukugadzirwa kwetequila nekuderedza kusvibiswa kwemakemikari kana mvura zvisina basa.
Kubatanidzwa uye Mhedzisiro Yekuchengetedza
Kudzora huwandu hwezvinhu zvakagadziriswa kunoita kuti pave nekubatana kwakasimba pakati pekugadzira nekutarisira nharaunda. Kudzora otomatiki kunoderedza kusiyana kwemaitiro uye kunotsigira kutevedzera mitemo yakasimba yezvakatipoteredza inodzora indasitiri yetequila. Kuderera kwekuda kwekugadzirisa zvakare, uye kunatsiridza kuunganidzwa kwezvikamu nekuchinja kwemakemikari chaiwo, hazvingogumiri pakuenderana kwechigadzirwa asiwo kutarisira zviwanikwa. Zvakakosha kuti matekiniki epamusoro akadai sekuyera huwandu hwezvinhu mukugadzirwa kwetequila uye kushandiswa kweLonnmeter Ultrasonic Density Meter yekudzora mhando yetequila kunoderedzawo kukanganisa kwekubatana kwetembiricha, kupindirana kwezvimedu zvinomiswa mukuvirisa, uye kupindirana kwebubble mu distillation, zvichiita kuti maitiro arambe akasimba uye agare kwenguva refu.
Kuburikidza nematanho aya, indasitiri yetequila inogona kugadzirisa matambudziko ayo makuru ezvakatipoteredza: kugadzirisa marara evinasse ane simba guru, kuderedza kushandiswa kwemvura nesimba, uye kuchengetedza mhando yepamusoro yezvigadzirwa zvine shanduko shoma, uku ichiramba ichitevedzera mitemo nezvinodiwa nemusika zviri kuchinja.
Maitiro Akanakisisa Ekushandisa Kuyera Kuwanda Kwehuwandu Hwako
Kuiswa uye Kugadziriswa
Kuiswa kweSensor kuti zvive zvakarurama uye zvisinganyanyi kukanganisa
Kuisa sensor zvakanaka kwakakosha kuti pave nechokwadi chekuti kuyerwa kwehuwandu hwemvura mukati menguva yekugadzira tequila kwakavimbika. Kune matangi ekuvirisa, ma sensor anofanirwa kuiswa panzvimbo dzinosanganiswa mvura zvakafanana, kazhinji pasi pemvura asi pamusoro pemvura yakadzika kudzivirira kukanganiswa kwemvura nesimbi dzakasungirirwa dzinogona kuitika panguva yekuvirisa agave piña. Computational fluid dynamics (CFD) uye maturusi ekufananidzira eprocess anobatsira kutsanangura nzvimbo dzakakodzera nekugadzira matangi ejiometri uye maitiro ekuyerera kwemvura—kutungamira mainjiniya kusarudzo dzinotungamirirwa nedata uye kuderedza ma gradient ehuwandu uye kupindirana kwemabubble kunowanzo kuwanikwa panguva dzakasiyana dzekuvirisa tequila.
Maitiro akafanana mumasensa ewhisky nekugadzira doro anonyanya kuiswa nguva pfupi mushure mematanho akakosha ekushandura (semuenzaniso, mushure mekunyungudika) kuti abudise data rehuwandu hwemumiriri uye kubata shanduko dzinokurumidza muhuwandu hwekuchinja-chinja kubva kustarch kuenda kushuga. Kubatanidza mita dzehutsanana dzakasimba, dzakachena dziri mukati mehutsanana pamwe nekubhadharisa tembiricha kunoderedza kukanganiswa kubva kumazinga etembiricha, dambudziko guru panguva yekunyungudika kwetequila. Pakugadzirisa mumakoramu ekugadzira, masensa anofanirwa kudzivirirwa kubva pakuumbwa kwemabubble emhepo, akaiswa munzvimbo umo kumanikidzwa nekuyerera kwakagadzikana kudzivirira mhedzisiro senge kukanganiswa kwepressure uye kukanganisa kwekubatana kwetembiricha - zvakakosha kuchengetedza matekiniki ekuchengetedza flavour yetequila uye kugadzikana kwegoho.
Maitiro ekugadzirisa uye kusimbisa
Kuongororwa kwese kunovimbisa kuti kuverenga kwe inline density kunoramba kwakarurama pasinei nemamiriro ekushanda akaoma anowanzoitwa nenzira dzekunyungudutsa tequila uye nzira dzekuchenesa midziyo. Kuongororwa kunofanirwa kuitwa nguva dzose (semuenzaniso, zuva nezuva kana pachikamu chimwe nechimwe), pamwe chete mushure mekuchenesa-mu-nzvimbo (CIP) cycles kana kugadzirisa. Shandisa ma traceable reference fluids patembiricha dzakasiyana kuti uenzane nehuwandu hwemaitiro, zvichiratidza kuchinja kwepakati panguva yekuyerwa kwemvura yakasiyana. Kuongororwa kwenzvimbo dzakawanda—apo kubuda kwesensor kunoenzaniswa nemasampuli akaongororwa murabhoritari pasi pematanho akasiyana-siyana ekuvirisa tequila—kunopa hwaro hwakavimbika uye kunotsanangura kuyerera kwesensor.
Maitiro ekugadzirisa zvishandiswa zvakaita seLonnmeter Ultrasonic Density Meter anosanganisira kuongorora kwakabatana nematanho emurabhoritari, kuverenga kwakapetwa kuti zviverengerwezve (zvichitarisa kusiyana kwe<1%), uye kuona kuti mvura yanyura zvakakwana kudzivirira kubatwa kwemhepo kana kukanganiswa kwemabubble. Mhedzisiro yese nekugadzirisa kunofanirwa kunyorwa, nekutarisa nzira dzekuongorora kuti zvienderane nemutemo uye kuti zvitevedzerwe sei—maitiro ekuenzanisa akatangwa muzvikamu zvekugadzira zvinwiwa zvinodhaka.
Kugadzirisa uye Kugadzirisa Matambudziko
Maitiro Ekuchenesa Ekudzivirira Kusvibisa
Kusvibiswa kwesensa, kazhinji kubva kuzvinhu zvakasimba zveagave kana kuunganidza utachiona panguva yekuvirisa, kunokanganisa zvakananga kusimba kwehuwandu. Kuchenesa nguva dzose uchishandisa nzira dzekuchenesa dzinoitwa otomatiki (CIP), nematanho ekuchenesa akagadzirirwa kubvisa zvasara pasina kuputsa sisitimu. Masensa emazuva ano akagadzirwa nepamusoro-soro, pasina matombo anoenderana neCIP, zvichiita kuti pave nekushambidzika nekukurumidza uye kwakakwana. Masensa ekufambisa mvura anogona kutarisa shanduko dzechikamu (semuenzaniso, sipo yekugeza), achisimbisa kubviswa kwezvinoshandiswa pakuchenesa uye kuderedza kusvibiswa.
Kuvandudzwa kwakadai sekutarisa zvakananga kubviswa kwevhu munzvimbo uchishandisa masensa e quartz crystal, kana mhinduro dzekuchenesa dzakavakirwa pa ozone, kunogona kupa kushanda kwakanaka kwekuchenesa, kuderedzwa kwekushandiswa kwezviwanikwa, uye kukurumidza kushandurwa kwekugadzirwa. Masensa ehuwandu hunoenderana neCIP zvinoreva kuti kuchinja pakati pekuchenesa nekushanda kunoderedzwa—zvakakosha kuti tequila irambe ichigadzirwa uye kuti chigadzirwa chirambe chiripo.
Kutarisa Kushanda uye Kutarisira Kutsauka
Kugara uchitarisa mashandiro e sensor kunodiwa kuti uone kutsauka kwemhando yechigadzirwa usati wakanganiswa. Kugadzira matanho ekushanda ekupisa, kumanikidzwa, uye kuwanda kunoita kuti pave nekuzivikanwa kwekutanga kwezvisina kunaka, zvakaita sezvinokonzerwa nekuungana, kudhonzwa kwemidziyo, kana kushanduka kwezvakatipoteredza. Kana kuverenga kukasiyana nezvinodiwa, matanho ekuongorora - gamma scanning yekuvhara, kuwedzera tracer yekuongorora nzira yekuyerera - kunogona kubatsira kusiyanisa zvikonzero uye kudzivirira maalarm enhema. Kupindira uku kunowedzera kuongororwa kwemuviri kwemitsara ye impulse uye sensor interfaces, izvo zvinogona kudonha kana kuvharika zvinokanganisa kuyerwa kwakarurama.
Kugadziriswazve kwemasensa nguva dzose, pamwe chete nekuongororwa nekukurumidza kwerabhoritari, kunoita kuti kusawirirana kugadziriswe nekukurumidza. Kubatanidzwa ne automated process control uye diagnostic software kunobatsira mukutevera hutano hwemasensa, kuchengetedza zvinyorwa, uye kutanga kupindira kana kuverenga kwacho kusingaenderane nezvinodiwa. Mapakeji emidziyo akaunganidzwa kare uye dhizaini yemasensa akasimba anoderedza zvikanganiso zvekuisa uye kuwedzera kugadzikana, nepo tembiricha yakasarudzika uye muripo wekumanikidzwa zvichideredza njodzi yekukanganisa kwekuyera nekuda kwekuchinja kwemamiriro ekunze kana maitiro.
Nekutevedzera nzira idzi dzakanakisisa dzekuisa, kugadzirisa, kuchenesa, uye kugadzirisa matambudziko, vagadziri vanotsigira nzira yekuyera huwandu hwezvinhu mumutsara - zvakakosha kuti chigadzirwa chive chakarurama uye chinoenderana nezvinodiwa pakugadzirwa kwetequila.
Mhedziso
Kuyerwa kwehuwandu hwakasimba hwe tequila kwave chinhu chakakosha pakudzora kugadzirwa kwe tequila kwemazuva ano. Kutarisa panguva chaiyo panguva yekuvirisa agave piña uye munguva yese yekudiridza tequila kunobvumira vagadziri kuona kuti maitiro acho akafanana, kukurudzira mhando yepamusoro yechigadzirwa, kuwedzera kushanda zvakanaka, uye kusimudzira kuchengetedzwa kwezvakatipoteredza.
Kuyerwa kwehuwandu hwemukati kunoenderera mberi kunopa data rinogona kushanda, zvichibvumira kupindira nekukurumidza panguva dzedanho rakakosha rekuvirisa tequila. Kutevera kwakarurama, kusingadzoreki kwekushandurwa kweshuga, kuumbwa kweethanol, uye shanduko dzemusanganiswa zvinobvisa fungidziro dziripo mukuyerwa nemaoko. Izvi zvinoguma nemapoka ezvigadzirwa zvakafanana, huwandu hwedoro hwakavimbika, uye matekiniki ekuchengetedza flavour ye tequila anodzokororwa, kunyangwe hunhu hwezvinhu zvakabikwa kana mamiriro ekushanda achichinja. Tekinoroji yemukati inotsigira kuyera kwakarurama kwema enzymes uye zvinowedzera, ichivandudza zvakananga mwero wekushandurwa uye kuderedza shuga yasara kana zviwanikwa zvinoraswa, kunyanya kukosha mumamiriro ezvinhu apo kuwanikwa kweagave kunochinja-chinja uye kunodhura. Ichishanda padanho rega rega rekuvirisa uye rekudiridza, inline density metres inoderedza kupindirana kwe suspended solids mukuvirisa uye inoona kupindirana kwebubble mukudiridza, zvikonzero zviviri zvinowanzo kukonzera kukanganisa mukuyerwa kwechinyakare. Izvi zvinoita kuti kuverenga kwakarurama kuonekwe pasinei nekujeka kwemvura, viscosity, kana turbidity - zvipingamupinyi zvikuru zvema sensors echinyakare.
Kuyerwa kwehuwandu hwema ultrasonic mukugadzirwa kwe tequila kune zvakanakira zvakasiyana. Midziyo yakaita seLonnmeter Ultrasonic Density Meter inoshanda zvakanaka pasinei nemabhurumu, furo, kana agave pulp iri mukufamba kwenzira. Pasina zvikamu zvinofamba uye kunzwa kusingapindi, ultrasonic metres inodzivirira njodzi dzekusvibiswa uye inotsungirira mamiriro ekugadzira ane hutsinye kana ngura. Kusiyana nemidziyo ye optical kana yemakanika, ultrasonic sensor inoramba yakanyatsojeka kunyangwe tembiricha, kumanikidzwa, kana chimiro chepakati chichichinja. Izvi zvinonyanya kukosha panguva yekudzora tembiricha mu tequila distillation, uko kukanganisa kwekubatana kwetembiricha uye mhedzisiro yekukanganiswa kwedzvinyiriro mu distillation zvinogona kukanganisa nzira dzechinyakare.
Mabhenefiti ekushanda zvakanaka ekuyera mukati memutsara akakosha. Kudzora otomatiki kwakavakirwa pakuverenga kwehuwandu hwezvinhu panguva chaiyo kunopfupisa nguva yekupindura, kunoderedza mari yevashandi, uye kunoderedza njodzi yekukanganiswa kwemaitiro. Mitsetse yekugadzira inova yakasimba zvakanyanya kune mhando yekupinda inochinja-chinja, ichitsigira kuburitswa kwakawanda nemarara mashoma. Nekubvisa kudiwa kwekutora sampuro nemaoko uye kuongororwa kwerabhoritari pabhenji rega rega, zviwanikwa zvinosunungurwa pamabasa ane kukosha kwepamusoro.
Zvakatipoteredza zvinowana mabasa akaenzana. Mhinduro dzenguva chaiyo dzinobvumira kugadziriswa nekukurumidza kwemaitiro asina kutsanangurwa, kuderedza kushandiswa zvakanyanya, kuderedza kushandiswa kwemvura nesimba, uye kudzivirira kugadzirwa kwemarara anodzivirirwa. Kuderedzwa kwekugadzirisazve zvinhu uye zvigadzirwa zvisina kutsanangurwa zvinoenderana zvakananga nezvinangwa zvekuchengetedza uye zvinobatsira kuchengetedza kutevedzera mitemo yezvakatipoteredza nekuchengetedza. Sezvo masisitimu ari mukati achigadzira zvinyorwa zvemagetsi zvakasimba, anosimbisawo kuteverwa uye anotsigira zvinodiwa zvekuongorora nekushuma zvinobudirira.
Kusarudzwa kwemhinduro dzepamusoro dzekuyera, dzakadai seLonnmeter Ultrasonic Density Meter, zvinoenderana zvakananga nezvinodiwa neindasitiri yemidziyo chaiyo, yakasimba, uye isingagadzirisike zvakanyanya. Masisitimu aya anotarisana nematambudziko ekare ekuyera mvura yakasiyana-siyana mukugadzirwa kwetequila, anobata mamiriro ezvinhu anonetsa, uye anobatanidzwa zvakanaka munzvimbo dzemazuva ano dzinozvigadzira. Kushanda kwavo kwakaratidzwa mune mamwe maindasitiri, uye kukodzera zvinodiwa zvakasiyana zvechikamu chetequila - kusanganisira kudzivirira kusvibiswa uye ngura mukugadzirwa kwetequila uye kuyerwa kwakarurama mumisanganiswa yakaoma, ine zvikamu zviviri - zvinoita kuti ive mari yakakosha yekudzora hunhu mune ramangwana muchikamu ichi.
Zvose pamwe chete, kuyerwa kwakasimba kwe inline density—kunyanya kana kuchishandiswa nema high-specific ultrasonic sensors—kunoshandura maitiro ekugadzira tequila. Inosimudzira mhando yechigadzirwa, inotsigira kuvimbika kwemaitiro, inopa hupfumi hwekushanda, uye inosimudzira kuchengetedzeka kwezvakatipoteredza—ichiita kuti vagadziri vetequila vagone kusangana nezvinodiwa nemutemo wakaoma, musika, uye vatengi munzvimbo ine makwikwi akawanda uye ine zviwanikwa zvishoma.
Mibvunzo Inowanzo bvunzwa (Mibvunzo Inowanzo bvunzwa)
Chii chinoshandiswa pakuyera huwandu hwe tequila mukugadzirwa kwayo?
Kuyerwa kwehuwandu hwemvura (inline density measurement) kunopa ruzivo rwenguva chaiyo uye rwunogara rwuchichinja panguva yekugadzira tequila. Mukuita kwekuvirisa agave piña, zvinobvumira kuteererwa zvakananga kwekushaikwa kweshuga uye kuunganidzwa kweethanol, zvichiratidza kufambira mberi kwekuvirisa uye kuguma kwekuvirisa. Munguva yekuita kwekuvirisa tequila, ruzivo rwehuwandu hwemvura runobatsira kuona shanduko pakati pezvikamu zvekuvirisa (misoro, moyo, miswe) kuti zvidzore kuti ndeapi macompounds anounganidzwa. Iyi mhinduro yenguva chaiyo inotsigira otomatiki yezvikamu zvekuvirisa tequila uye distillation, zvichikonzera kugadzikana kwakawedzerwa, goho rakanaka, uye nzira dzakavandudzwa dzekuchengetedza flavour ye tequila.
Kuvapo kwezvinhu zvakasimba zvakasungirirwa uye mabubbles kunokanganisa sei kuverenga kwehuwandu panguva yekugadzirwa kwetequila?
Zvinhu zvakasimba zvakasungirirwa—zvakaita semafibre eagave—nemabubble anokonzerwa nekuvirisa kana kushingirira zvinogona kukanganisa kuverenga kwehuwandu hwevanhu nekuvhiringidza nzvimbo dze sensor kana kushandura huwandu hwevanhu hunoonekwa hwakayerwa nemidziyo. Munguva yekuvirisa kwekutanga, huwandu hwakawanda hwezvinhu zvakasimba uye mabubble eCO₂ zvinogona kuderedza huwandu hwevanhu hwakayerwa, zvichikonzera kusatarisirwa kwehuwandu hwedoro kana kufambira mberi kwekuvirisa. Mukuita distillation, magasi akadzidziswa anounza kusarongeka kwakafanana. Matambudziko aya anonyanya kuoneka muzvishandiso zvechinyakare zvinodedera uye ma ultrasonic density sensors, izvo zvinofungidzira huwandu hwevanhu kubva pazvinhu zvepanyama zvinokanganiswa zvakananga ne sample heterogeneity. Zvishandiso zvepamusoro, senge ultrasonic density metres zvakagadzirirwa heterogeneous liquids, zvinobatsira kutsiva izvi uye kuchengetedza kururama pasinei nekupindira kwe suspended solids mukuvirisa uye kupindira kwebubble mukudistillation.
Ndezvipi zvinowanzokonzera kukanganisa pakuyera huwandu hwemvura panguva yekuvirisa agave piña?
Zvinhu zvakawanda zvinogona kukanganisa kururama kwekuyera kwehuwandu hwe inline mukuita kwekuvirisa agave piña:
- Kukanganisa kwekubatanidza tembiricha: Kuchinja-chinja kwetembiricha kunogona kuchinja huwandu hwemvura pasina kuchinja kweshuga/doro, kunyanya kana maalgorithms ekugadzirisa kana ma sensor maviri asina kushandiswa.
- Mhedzisiro yekukanganiswa kwedzvinyiriro: Kuchinja kwekumanikidzwa kwemudziyo kana mumutsara kunogona kukanganisa calibration ye sensor, kunyanya panguva yekuvirisa kwakavharwa kana nhanho dzekufambisa.
- Zvinhu zvakasimba zvakasungirirwa uye mabhurumu: Kusiyana kukuru kubva muzvikamu zveagave neCO₂ kunokonzera kusvibiswa kwesensa, kudzikira kwechiratidzo, uye kunonoka kwenguva yekupindura.
- Kuchinja-chinja kwepakati nepakati: Kuchinja-chinja kwezvipenyu—senge mhando dzakasiyana dzembiriso, kusiyana kwenzvimbo dzinowanikwa muagive, uye kusvibiswa kwehutachiona—kunounza shanduko dzisingatarisirwi muhuwandu husina chekuita nekupedzwa kwemaitiro.
Kudzora tembiricha nekungwarira pakudiridza tequila, kugadzira homogenization yemaitiro, kuchenesa masensa, uye kushandisa michina yakasimba kunoderedza matambudziko aya.
Ko Lonnmeter Ultrasonic Density Meter inogadzirisa sei matambudziko ekusvibiswa uye ngura mukugadzirwa kwetequila?
Iyo Lonnmeter Ultrasonic Density Meter inoshandisa nzira yekuyera ultrasonic isingabatanidzi, zvichireva kuti haidi zvikamu zvinofamba kana kusangana zvakananga nemidziyo yakaoma. Zvinhu zvayo zvakanyoroveswa zvinosarudzwa kuti zvisashandise makemikari, zvichiita kuti sensor ikwanise kutsungirira makemikari ane hukasha uye kucheneswa kunowanzoitika mukugadzirwa kwetequila. Kusavapo kwemukati megomba kunoderedza njodzi yekuunganidzwa kubva kumarara eorganic kana scale. Dhizaini iyi inobatsira kudzivirira kusvibiswa uye ngura, kuderedza kugadziriswa kunodiwa uye kutsigira kushanda nguva dzose kunyangwe mumamiriro ezvinhu emakemikari ane simba rakawanda uye akasiyana anowanikwa mukuvirisa nekugadzira.
Sei kuchengetedza kunaka kwakakosha mukunyungudutswa kwe tequila, uye kuyerwa kwe inline density kunobatsira sei?
Kuchengetedza kunaka kwakakosha nekuti chimiro chekunaka kwe tequila chinoenderana nekuchengetedzwa kwakanyatsoitwa kwemakemikari anonhuwirira anoputika panguva yekudistilla. Kana kudistilla kukaitwa nekukurumidza kana kunonoka, mamorekuru ekuravira akakosha anogona kurasika, kana kuti mamwe makemikari asingadiwe anogona kubatanidzwa. Kuyerwa kwehuwandu hwemukati kunopa ruzivo rwakarurama, rwenguva chaiyo runoshandiswa kuita sarudzo dzakangwara nezvenzvimbo dzekucheka distillation, zvichibvumira vashandisi kuti vawedzere kubata kwezvinonaka zvinodiwa vachibvisa zvinonaka zvisiri izvo kana mafuta akawandisa efusel. Maitiro aya akakosha kune matekiniki emazuva ano ekuchengetedza flavour ye tequila uye kushandiswa kwenzira dze automated tequila distillation nemidziyo, zvichiita kuti pave nekuenderana kwemhando yemanzwiro.
Nguva yekutumira: Mbudzi-21-2025
