Glaze Slurry Viscosity Control in the Ceramic Tiles Industry

Inenge nko gutandukana kw'amabara, guhindagurika k'ubugari bw'igitambaro ndetse n'imyanya iterwa n'ihindagurika ry'ubugari bw'igitambaro. Igipimo cy'ubugari cyangwa moniteri bifasha gucunga neza ubucucike bw'igitambaro cyangwa ubugari mu gihe bigabanya ingero zisubirwamo n'intoki.

Inganda zikora amatafari ya ceramic zabonye impinduka zikomeye mu myaka yashize. Inganda zikora amatafari menshi zigenda ziyongeraibikoresho by'isuku,amatafari ya ceramic, naibikoresho byo ku meza/ibibumbano import figisebeyautomaTed manufacturingproccyane kurikumunsi wo kwiraconsistigiceiremeubwizanauburezioductivubwiza.Itsindanthyosemanuelfacimitererersarburi kimwegushoborakuri figurehanze commondefectiniumugaboufactinkarigprocess.

Ibyiza byo Kugenzura Ubushyuhe bwa Glaze

Kugenzura neza ubukana bw'urubura rwa glaze ni ikintu gihindura umukino kuriinganda z'amatafari ya ceramicKubungabunga ubushyuhe bwiza bituma habaho ubwiza bunganaubugari bw'igitambaro cya glaze, ibyo bigira ingaruka ku buryo butaziguye ku bwiza bw'ibicuruzwa bya nyuma. Bikora ku buryo bwikorakugenzura ubunini bw'amazibikuraho ibintu bidahuye n'amaboko, bigabanya imyanda kandi bikongera imikorere myiza muriinganda z'isukunainganda z'amatafari ya ceramicIbyiza by'ingenzi birimo:

Ubwiza bw'ibicuruzwa burushijeho kwiyongera: Gukomera guhoraho bigabanya inenge nkainenge mu mwobo w'inyuma mu gupfukanainenge z'ibitunguru mu gupfuka, bitanga irangi ryiza kandi rirambye.
Kongera umusaruro: Kwikora ku buryo bwikora bigabanya igihe cyo kudakora giterwa no guhinduranya intoki, bigatumainganda zikora ibikoresho byo ku meza/iz'ubudozikugira ngo hakorwe umusaruro.
Kuzigama Ikiguzi: Mu kugabanya ikoreshwa ry'ibirahuri no kuvugurura uburyo bikoreshwa, abakora ibintu bashobora kugabanya ikiguzi cy'ibikoresho n'abakozi.
Iyubahirizwa ry'Amahame Ngenderwaho: Kugenzura neza bituma amatafari yuzuza ibisabwa mu bwiza no mu mikorere, bikaba ari ingenzi cyane mu gukoresha ibikoresho byo mu rwego rwo hejuru.

Hamwe naibyuma bipima ubukana bw'umuvuduko mu murongo, abakora babona ubumenyi mu buryo bwihuse, bigatuma habaho impinduka zikenewe kugira ngo bakomezeimiterere y'igitambaromu gihe cyose cy'umusaruro.

Inenge zisanzwe ziterwa n'ubucucike budasobanutse

Kudahuza neza kw'ibice by'urubura ni imwe mu mpamvu nyamukuru zitera inenge mu gukora amatafari ya ceramic. Izi nenge ntizigira ingaruka gusa ku kuntu amatafari agaragara neza ahubwo zinagabanya igihe amatafari akorera. Hasi hari ibibazo bikunze kugaragara:

Ubusembwa bw'imirongo mu gupfuka: Biterwa n'imyuka iva mu gitereko cy'amatafari isohoka mu gitereko kidahagije cy'amazi, utwobo tw'imigozi dukora utwobo duto kandi tugaragara hejuru, bigatuma amazi atabasha kwinjira.)
Ubusembwa bw'ibiceri mu gupfuka: Udupira tunini tunanirwa gukira mu gihe cyo kurasa bitera inenge ku buso. Guhindura ubukana bw'ibicurane—byaba hejuru kugira ngo bifate utwo dupira munsi y'ubuso cyangwa hasi kugira ngo bishobore gusohoka vuba—bishobora kugabanya iki kibazo.
Ubusembwa bwo gupfuka igishishwa cya Orange: Ubushyuhe bwinshi n'ubushyuhe bw'ubuso bibuza uduheri gusohoka, bigasiga uduce duto ku buso bwa glaze mu gihe cyo gukonjesha.
Impinduka z'amabara: Ihindagurika ry'ubushyuhe rituma habaho irangi ritaringaniye, bigatera ibara ritameze neza ku matafari, ikibazo gikunze kugaragara muriinganda z'amatafari ya ceramic.

Izi nenge zigaragaza ko hakenewe imbaraga zikomeyekugenzura ubunini bw'amazikugira ngo bigerwehoimiterere y'igitambarono kugabanya igipimo cyo kwangwa kw'abaguzi.

Gukoresha muri sisitemu yo kugaburira ibara ry'umukara

Uburyo bwo kugaburira glaze bugezweho, nka sisitemu zo kugaburira glaze, zishingikiriza ku buyobozi buhamye kugira ngo zitange ikoreshwa rya glaze mu buryo buhoraho. Ubu buryo bukoresha umuyoboro w'icyuma ufite uburyo bwo kuvoma kugira ngo ukomeze kugira uburebure buhoraho bwa glaze, bugenzurwa na valve na nozzle. Ariko, guhinduranya intoki akenshi ntibisobanura ihindagurika ry'ubushyuhe riterwa n'impinduka z'ubushyuhe cyangwa kutumvikana kw'ibikoresho.icyuma gipima ubushyuhe mu murongoMuri izi sisitemu bifasha gupima no guhindura ubukana bwa glaze mu gihe nyacyo. Ibi bitanga umuvuduko uhoraho w'amazi, bigabanya inenge nkainenge mu mwobo w'inyuma mu gupfukanainenge z'ibitunguru mu gupfukaKuriinganda z'isukunainganda zikora ibikoresho byo ku meza/iz'ubudozi, kugenzura ubushyuhe bwikora byoroshya ikoreshwa rya glaze, bikongera umusaruro n'ubwiza.

Ingaruka zo Gutandukana kw'Ubucucike mu Mikorere y'Indabyo

Ihindagurika ry'ubukana bw'ikirahure rigira ingaruka zitaziguye ku bwiza no ku musaruro w'ibikorwa byo gukaranga. Ubukana bwinshi bushobora gutumaUbusembwa bwo gupfuka igishishwa cy'umuhondon'ikwirakwizwa ry'ibirahuri ritaringaniye, mu gihe ubushyuhe buke bushobora gutera amazi menshi, bigatera gupfuka noinenge mu mwobo w'inyuma mu gupfukaUku kutumvikana byongera igipimo cyo kwangwa, byongera ikiguzi cyo gukora, kandi bigatinza gahunda zo gutanga. Mu gushyira mu bikorwakugenzura ubunini bw'amazi, abakora bashobora kugabanya urujya n'uruza rw'ibirahuri, bakareba ko binganaubugari bw'igitambaro cya glazeno kugabanya inenge. Amakuru aboneka mu gihe nyacyo aturuka kuriibyuma bipima ubukana bw'umuvuduko mu murongobituma abakora bahindura ibipimo ako kanya, bagakomezaimiterere y'igitambarondetse no mu bihe bihindagurika nko guhinduka k'ubushyuhe cyangwa ubushuhe. Ibi bituma amatafari meza kandi akanoza imikorere muri rusange.inganda z'amatafari ya ceramicnainganda z'isuku.

Ibipimo

Uruhererekane rw'ubucucike:1 - 1,000,000 cP

Uburinganire:± 3.0%

Gusubiramo:± 1%

Ubushyuhe butarimo amakosa:1.0%

Ingano y'umuvuduko w'ibipimo by'ibyumviro:< 6.4 MPa (Yahinduwe ku gitutu kiri hejuru ya 10 MPa)

Icyiciro cy'ibidukikije:IP68

Ingufu z'amashanyarazi:24 VDC

Umusaruro: Ubushyuhe4 - 20 mADC

Ubushyuhe:Modbus ya 4 - 20 mADC

Urwego rw'Uburinzi:IP67

Igipimo cy’irinda guturika:ExdIIBT4

Ingano yo kurwanya ubushyuhe:< 450℃

Igihe cyo Gusubiza Ikimenyetso:5s

Ibikoresho:316 Icyuma Kidafunze (Imiterere Isanzwe)

Gupima:Icyitegererezo gisanzwe cy'amazi

Ihuza:Flange DN4.0, PN4.0

Ihuza ry'imigozi:M50*2

Igipimo ngenderwaho cy'urukiramende:HG20592

Igisubizo cy'ibicuruzwa mu kugenzura ubucucike

Lonnmeter itanga ikoranabuhanga rigezwehoibyuma bipima ubukana bw'umuvuduko mu murongobyagenewe gukemura ibibazo byo gucunga urubura rw'ibirahuri muriinganda z'amatafari ya ceramic. Ibikoresho byacu bitanga ubushyuhe n'ubukonje mu gihe nyacyo, bigatuma habaho kugenzura neza imiterere ya glaze. Ibintu by'ingenzi birimo:

Uburiganya bwo hejuru: Ibikoresho bya Lonnmeter bipima ibipimo bisubirwamo haba ku mazi ya Newtoniya n'atari aya Newtoniya, bitanga amakuru yizewe ku bijyanye n'ibice bikomeye bya glaze.
Guhuza byoroshye: Gushyiramo plug-and-play mu mashini zivangavanga cyangwa imiyoboro bifata iminota iri munsi ya 30, bigabanyiriza igihe cyo gukorainganda z'amatafari ya ceramic.
Igishushanyo mbonera gikomeye: Ibyuma bipima ibyuma bitagira umugese bya 316L bifunze neza kandi birwanya uduce duto tw’ibintu kandi ntibikeneye kubungabungwa, ni byiza cyane mu nganda zikora nabi.
Indishyi y'ubushyuhe: Ibikoresho by'ubushyuhe byubatswemo bitanga ubushobozi bwo gupima ubushyuhe neza, ni ingenzi cyane mu kubungabungaimiterere y'igitambaromu bihe bitandukanye.

Itsindaviscometer yo kuri interineti, viscometer yo kuri interineti yagenewe gupima mu gihe nyacyo, izunguruka ku murongo runaka mu cyerekezo cyayo cy’umurongo. Sensor ifite ishusho y’umurambararo igabanya amazi iyo amazi atemba hejuru ya sensor, hanyuma ingufu zatakaye zibarwa hakurikijwe impinduka mu buryo bw’ubushyuhe. Ingufu zigaragazwa n’urusobe rw’amashanyarazi hanyuma zigahindurwamo ibipimo bishobora kugaragazwa naviscometer yo mu murongo.Kubera ko gukata amazi bigerwaho binyuze mu gutigita, ishobora kwihanganira igitutu kubera imiterere yayo yoroshye ya mekanike -- nta bice bigenda, ibifunga n'amabati.

Binyuze mu kugenzura ubukana bw'umuvuduko mu buryo bwikora, ibisubizo bya Lonnmeter bigabanya inenge nkainenge z'ibitunguru mu gupfukanaUbusembwa bwo gupfuka igishishwa cy'umuhondo, kongera ireme ry'ibicuruzwa n'imikorere myiza muriinganda z'isukunainganda zikora ibikoresho byo ku meza/iz'ubudozi.

Ibibazo Bikunze Kubazwa Ku Bijyanye No Gukurikirana Ubucucike bwa Glaze

Kuki kugenzura ubushyuhe ari ingenzi mu nganda zikora amatafari ya ceramic?

Gukurikirana ubucucikebireba ko bihorahoubugari bw'igitambaro cya glaze, kugabanya inenge nkainenge mu mwobo w'inyuma mu gupfukanainenge z'ibitunguru mu gupfukaBinoza ubwiza bw'ibicuruzwa kandi bigabanya imyanda muriinganda z'amatafari ya ceramic.

Ni gute icyuma gipima ubushyuhe mu murongo (inline viscosity monitor) gifasha mu kunoza imiterere y'igitambaro?

Anicyuma gipima ubushyuhe mu murongoitanga amakuru mu gihe nyacyo, yemerera guhindura imikorere y’urubura mu buryo bwikora. Ibi bikomeza gutumaimiterere y'igitambaro, gukumira ibibazo nk'ibyoUbusembwa bwo gupfuka igishishwa cy'umuhondono kugenzura ko amatafari asa neza.

Ese kugenzura ubushyuhe bishobora kugabanya ikiguzi cy'umusaruro?

Yego, mu kugabanya gupfusha ubusa kw'ibirahuri no kugabanya igipimo cyo kwangwa giterwa n'inenge,kugenzura ubunini bw'amazibigabanya ikiguzi cy'ibikoresho n'abakozi, bikongera imikorere myiza muriinganda z'isukunainganda zikora ibikoresho byo ku meza/iz'ubudozi.

Umwanzuro

Muriinganda z'amatafari ya ceramickugera ku musaruro utunganyeubugari bw'igitambaro cya glazenaimiterere y'igitambaroni ingenzi mu gukora amatafari meza adafiteinenge mu mwobo w'inyuma mu gupfuka,inenge z'ibitunguru mu gupfuka, naUbusembwa bwo gupfuka igishishwa cy'umuhondoMu gukoresha uburyo bwa "Advanced"kugenzura ubunini bw'amazihamwe naibyuma bipima ubukana bw'umuvuduko mu murongo, abakora muinganda z'isuku,inganda z'amatafari ya ceramic, nainganda zikora ibikoresho byo ku meza/iz'ubudozibishobora kongera ireme ry'ibicuruzwa, kugabanya imyanda, no kunoza imikorere. Ibisubizo bishya bya Lonnmeter bitanga uburyo bwo kugenzura mu gihe nyacyo, bishimangira ko ikoreshwa rya glaze rihoraho kandi bikagabanya inenge zihenze. Witeguye kunoza umusaruro wawe wa ceramic?Saba ibicirouyu munsi kugira ngo umenye uburyo Lonnmeter ishobora guhindura imikorere yawe yo gukaranga!