Mu mafakitale opanga caprolactam, malo opangira polyamide, ndi malo opangira mankhwala, kuyeza molondola kuchuluka kwa caprolactam ndikofunikira kuti njira zopangira caprolactam zikhale zogwira mtima. Kusunga kuchuluka kwa caprolactam moyenera panthawi yolekanitsa magawo, kuchotsa, ndi kupolima kumatsimikizira kuti Nayiloni 6 ndi yoyera kwambiri, imachepetsa zinyalala, komanso imakwaniritsa miyezo yokhwima yolamulira.
Kusayang'anira kuchuluka kwa CPL mosasinthasintha kungasokoneze ntchito, kuonjezera ndalama, komanso kuyika pachiwopsezo kusatsatira malamulo okhudza chilengedwe, monga mpweya wa nitrous oxide (N₂O). Phatikizani zida zanu ndimita yowunikira mkatikuti muwongolere magwiridwe antchito, kuchepetsa ndalama, ndikuwonetsetsa kuti ntchito zanu zikutsatira malamulo.
Chidule cha Njira Yopangira Caprolactam
Njira yopangira caprolactam imaphatikizapo kupanga cyclohexanone oxime, kutsatiridwa ndi Beckmann rearrangement pogwiritsa ntchito sulfuric acid kapena oleum, neutralization ndi ammonia kuti apange saturated ammonium sulphate, ndi kuyeretsa kudzera mu gawo lolekanitsa, kuchotsa, kusungunula, ndi crystallization. Ma Caprolactam concentration meter ndi CPL concentration meter amawunika kuchuluka kwa caprolactam panthawi yotulutsa ndi kuuluka, pomwe ma oleum concentration meter amawunika kuchuluka kwa oleum molondola (0–30 wt% pa 10–60°C) mu gawo lokonzanso. Kuwunika kolondola kwa caprolactam ndikofunikira kwambiri kuti pakhale caprolactam yoyera kwambiri popanga polyamide, kuchepetsa ma monomers otsala, ndikuwonjezera kuchuluka kwa ammonium sulphate panthawi yolekanitsa gawo.
Mavuto aukadaulo pakuyeza kuchuluka kwa Caprolactam
Kuwononga ndi Kutupa kwa Sensor
Malo ovuta a mankhwala omwe amapangidwa ndi caprolactam, omwe amagwiritsa ntchito oleum, sulfuric acid, ndi ammonium sulphate, amachititsa kuti pakhale kuipitsidwa ndi dzimbiri pa mita ya caprolactam yokhala ndi ma concentration meter ndi mita ya oleum yokhala ndi ma concentration meter. Ma deposits ochokera ku zinyalala kapena njira zokhuthala amachepetsa kulondola kwa sensa, zomwe zimafuna kutsukidwa kapena kusinthidwa pafupipafupi, zomwe zimawonjezera nthawi yogwira ntchito komanso ndalama zosamalira m'malo opangira polyamide.
Kuchotsa ndi Kupopera Zinthu Mosasinthasintha
Kusinthasintha kwa kuchuluka kwa caprolactam panthawi yolekanitsa kapena kuchotsa kungachepetse zokolola ndi kuyera. Pakupanga polyamide, kuyang'anira kosasinthasintha kwa kuchuluka kwa CPL kumapangitsa kuti pakhale ma monomers ambiri otsala, zomwe zimakhudza mphamvu yokoka komanso ndalama zowonjezera zobwezeretsera zinyalala.
Zoopsa Zokhudza Malamulo ndi Chitetezo
Kuyeza kolakwika kwa caprolactam kapena kuwunika kuchuluka kwa oleum kungayambitse kutulutsa kwa N₂O mopitirira muyeso kapena kuyang'anira molakwika kuchuluka kwa ammonium sulphate, zomwe zingachititse kuti anthu asatsatire malamulo monga REACH kapena miyezo ya EPA. Zoopsa za chitetezo chifukwa chosagwiritsa ntchito bwino oleum zikuwonetsanso kufunika koyang'anira molondola.
Mayankho a Inline Caprolactam Concentration Control
Lonnmeter Ultrasonic Concentration Meter
Lonnmetermita yoyezera kuchuluka kwa akupangaMaukadaulo a ultrasonic a harness amapereka kulondola kwambiri, osakhudzidwa ndi thovu, thovu, kapena kukhuthala. Ma ultrasound mita amapambana kwambiri pakulekanitsa magawo, kuyeza kuchuluka kwa caprolactam ndi kuchuluka kwa ammonium sulphate. Amapereka kuwerengera kutentha, kuchuluka ndi liwiro la mawu kudzera mu zotulutsa ziwiri.
Kampani yopanga Lonnmeter imaperekanso njira za ODM, zomwe zimathandiza makasitomala kusankha zinthu, kutalika, kutentha, kuthamanga, mitundu yolumikizira komanso ngakhale chipolopolo chakunja. Kuphatikiza apo, zimathandiza kuti kulumikizana ndi machitidwe a DCS/PLC kukhale kosavuta pa ma interfaces oyenera monga RS485, Modbus, Profibus-DP, Bluethooth 5.3, 4-20mA signal, ndi zina zotero.
Kuphatikizana ndi Machitidwe Oyang'anira Okhazikika Pa Nthawi Yeniyeni
Miyezo yoyezera kuchuluka kwa CPL ndi miyeso ya polyamide imapereka deta yeniyeni, yolumikizidwa ndi makina olamulira ogawidwa (DCS) kapena ma programmable logic controllers (PLC) kuti asinthe mlingo wa caprolactam wokha. Izi zimakonza njira zopangira caprolactam, zimachepetsa kugwiritsa ntchito mphamvu, komanso zimaonetsetsa kuti Nayiloni 6 ndi yabwino nthawi zonse.
Kuthana ndi Mavuto Okhudza Kugwira Ntchito ndi Kutsatira Malamulo
Kuchepetsa Nthawi Yopuma Yokonza
Mamita oyezera kuchuluka kwa Caprolactam okhala ndi zinthu zodziwikiratu zosamalira komanso nthawi yayitali yogwirira ntchito amachepetsa nthawi yogwira ntchito popanga caprolactam. Kuzindikira matenda kumachenjeza akatswiri za kuipitsidwa kapena kusokonekera kwa mpweya, zomwe zimathandiza kukonza mwachangu malo opangira polyamide.
Kuonetsetsa Kuti Malamulo Akutsatira Malamulo
Miyezo yoyezera kuchuluka kwa oleum ndi miyeso yoyezera kuchuluka kwa CPL yokhala ndi zolemba zambiri za data komanso kuphatikiza kwa DCS/PLC kumaonetsetsa kuti malamulo okhudza chilengedwe atsatiridwa. Kuwunika kuchuluka kwa caprolactam nthawi yeniyeni kumachepetsa kutulutsa kwa N₂O ndikukonza kuchuluka kwa ammonium sulphate, kuchepetsa zinyalala ndi zoopsa zowongolera.
Mafunso Ofunsidwa Kawirikawiri
Kodi Mungawongolere Bwanji Kuchuluka kwa Caprolactam?
Kulamulira kuchuluka kwa caprolactam mkati mwake kumafuna mita yoyezera kuchuluka kwa caprolactam yokhala ndi zinthu zosagwira dzimbiri komanso kuyang'anira nthawi yeniyeni. Phatikizani mita yoyezera kuchuluka kwa CPL ndi machitidwe a DCS/PLC kuti muyesere mlingo wokha, gwiritsani ntchito ukadaulo wa ultrasonic kapena refractometric kuti muwongolere bwino.
Kodi ndi ma Meter Otani Abwino Kwambiri a Caprolactam Opangira Caprolactam?
Mamita abwino kwambiri a caprolactam opangira ma caprolactam ndi mita yowunikira ya ultrasonic yosagonjetsedwa ndi dzimbiri kapena refractometer. Mamita owunikira a polyamide okhala ndi DCS/PLC kuphatikiza ndi zinthu zokonzeratu ndi abwino kwambiri popanga ma polyamide.
Kodi ndingatani kuti ndithane ndi vuto la sensor pochiza matenda a Caprolactam?
Kuipitsidwa kwa masensa m'mafakitale opanga caprolactam kungachepetsedwe pogwiritsa ntchito njira yowunikira bwino kuchuluka kwa zinthu kuti tipewe kuipitsidwa ndi kukula kwa zinthu zomwe zapangidwa.
Kuwongolera kuchuluka kwa caprolactam m'mafakitale opanga caprolactam ndi malo opangira polyamide ndikofunikira kwambiri pakupanga bwino kwa caprolactam. Kuwunika nthawi yeniyeni, masensa osagwira dzimbiri, ndi kuwongolera koyendetsedwa ndi kusanthula kumathandizira kulekanitsa magawo ndi kasamalidwe ka kuchuluka kwa ammonium sulphate.
Lumikizanani ndi kampani yodalirika ya Lonnmeter kuti mupeze mita yoyezera kuchuluka kwa caprolactam kuti mupemphe mtengo kapena chiwonetsero ndikukweza ntchito zanu. Ndizotheka kuti ogwiritsa ntchito 1000 apamwamba alandire zitsanzo zaulere ngati mukwaniritsa zomwe tikufuna. Pemphani mtengo pompano kuti mudziwe zambiri za zitsanzo zathu zaulere.
Nthawi yotumizira: Juni-19-2025




