Pa intanetima viscometer odula kwambirikupereka miyeso yolondola, yeniyeni ya kukhuthala mwachindunji mkati mwa mizere yopangira. Kwa madzi osakhala a Newtonian monga shampu ndi conditioner—omwe amawonetsa khalidwe lochepetsa kukhuthala komwe kukhuthala kumatsika pamene madzi akuchepa—ubwino wawo waukulu uli pakujambula mphamvu zoyendera zomwe zida zachikhalidwe za labu sizimapeza.
Chaniis tKukhuthalaof Shampoo?
Kukhuthala, komwe kumatanthauzidwa mwasayansi ngati kukana kwa madzi ku kayendedwe ka mkati, mosakayikira ndi Chizindikiro Chabwino Kwambiri (CQA) popanga zinthu zosamalira thupi, makamaka shampu ndi chotsukira tsitsi. Kapangidwe kameneka kamalamulira kukhazikika kwa chinthucho, kapangidwe kake, kuzindikira kwake, komanso magwiridwe antchito ake onse popereka ndi kugwiritsa ntchito. Pomwe kukhuthala kumapereka muyeso wa makulidwe. Pa mankhwala apamwamba monga shampu ndi chotsukira tsitsi.
kupanga shampoo homogenization
*
Kuchekerera ndi Kudula, Kuteteza khungu ku zinthu zina, ndi Thixotropy
Mosiyana ndi madzi a Newtonian, monga madzi, komwe kukhuthala kumakhalabe kosasintha mosasamala kanthu za mphamvu yometa yomwe imagwiritsidwa ntchito, kukhuthala kwa machitidwe ovuta amadzi monga shampu ndi conditioner kumasinthasintha kwambiri ndipo kumadalira kwathunthu kuchuluka kwa kumeta komwe kumagwiritsidwa ntchito. Khalidwe lodziwika bwinoli limawagawa m'magulu awa:Madzi osakhala a NewtonianKhalidwe lofunika kwambiri lomwe lawonedwa ndiKuduladula kwa Kumeta, yomwe imadziwikanso kuti pseudoplasticity, komwe kumawonekerakukhuthala kwa shampuKuchepa kwambiri pamene kuchuluka kwa kumeta tsitsi kukukwera. Kapangidwe kameneka kamapangidwa mwadala mu kapangidwe ka chinthucho: kapangidwe kake kayenera kukhala ndi kukhuthala kwakukulu (kukana kuyenda bwino) kuti kakhale kolimba mkati mwa botolo ndikumamatira ku dzanja (malo ochepetsera kumeta tsitsi), koma kayenera kutsika nthawi yomweyo kukhuthala (kuyenda bwino) kakafinyidwa, kupopedwa, kapena kufalikira kudzera mu tsitsi (malo ochepetsera kumeta tsitsi kwambiri).
Kuphatikiza apo, ma emulsion ndi ma gels ambiri okhuthala, kuphatikizapo ma conditioner ndi ma lotion ena, amasonyeza khalidwe la rheological lodalira nthawi lotchedwa Thixotropy. Zipangizo za Thixotropic zimachepa pansi pa kudulidwa koma zimafuna nthawi yeniyeni kuti zibwezeretse kapangidwe kake koyambirira, kokhala ndi kukhuthala kwakukulu pambuyo poti kupsinjika kwachotsedwa.
Kugonjetsa Zolepheretsa Kuyeza
Zofooka za Njira Zachikhalidwe za Viscometry (Off-line)
Kudalira njira zachikhalidwe za labotale zopangira madzi ovuta omwe si a Newtonian kumabweretsa kusagwira bwino ntchito kwa thupi komanso zoopsa. Kuyesa ndi manja ndi kuyesa kwa benchtop kumayambitsa kuchedwa kwakukulu kwa nthawi, zomwe zimapangitsa kuti chitsimikizo cha khalidwe chikhale chosinthika, chokonzekera pambuyo pa ndondomekoyi. Panthawi yochedwayi, gulu lonse limatha kupitirira pansi, koma limakanidwa maola angapo pambuyo pake. Kuphatikiza apo, ma viscometer ambiri odziwika bwino amayesa kukhuthala pamlingo wotsika kapena wosalamulirika wodula, ndikupanga deta yomwe siyogwirizana ndi malo okhala ndi shear yayitali omwe amapezeka mu ma reactor, mapampu, ndi mizere yotumizira. Izi zimafooketsa kwambiri anthu omwe ali ndi vuto la shear yayikulu.kuchepetsa kudulazinthu. Kuwonjezera apo,thixotropicKapangidwe ka mitundu yambiri kamatanthauza kuti kuwerengera kwa viscosity kumakhala kovuta kwambiri posamalira zitsanzo komanso nthawi yomwe yapita kuyambira pomwe madziwo adakumana ndi kupsinjika kosakanikirana, zomwe zimapangitsa kuti kubwerezabwereza kwa batch-to-batch kusagwirizane. Pomaliza, njira yopezera zitsanzo pamanja imakhala ndi zoopsa za kuipitsidwa, kusagwirizana kwa njira, ndi zolakwika za anthu, zonse zomwe zimasokoneza zotsatira ndikuwonjezera ndalama zopangira.
Viscometer Yokhala ndi Shear Yaikulu Yokhala ndi Inline
Pofuna kupewa zoletsa zazikuluzikuluzi, makampaniwa akugwiritsa ntchito kwambirima viscometer opaka utoto wa ultra shear mkatiZipangizozi zimapereka muyeso wopitilira, weniweni, woyezera kukhuthala mwachindunji mkati mwa mzere wopanga. Kusintha kumeneku kupita ku kupeza deta kopitilira kumathandiza kuti zinthu zisinthe motsatizana kutengera mayankho a kukhuthala kwamoyo, zomwe ndizofunikira kwambiri kuti zinthu zigwirizane, kukulitsa kupanga, komanso kuchepetsa kwambiri kutayika kwa zinthu. Kuphatikiza masensa awa munjira yopangira shampookwenikweni amasintha kuwongolera khalidwe kuchokera ku ntchito yoyesera kukhala ntchito yogwira ntchito, yowongolera njira.
Lonnmeter Ultra Shear Viscometer
Lonnmeterviscometer yopaka utoto wa ultra shear mkatiimagwira ntchito motsatira mfundo ya kugwedezeka. Chinthu chozindikira pakati ndi kapangidwe kolimba, kooneka ngati ndodo komwe kamagwedezeka mozungulira pakati pa mzere wake pa frequency yokhazikika komanso yolumikizana. Pamene chinthucho chikusuntha madzi pamwamba pake, chimataya mphamvu ya kinetic chifukwa cha kukana kwamkati kwa madzi, komwe kumadziwika kuti viscous drag forces. Mlingo wa kutayika kwa mphamvu, kapena mechanical damping, umagwirizana mwachindunji ndi kukhuthala kwa madzi: kukhuthala kwakukulu kumabweretsa kukoka kwakukulu ndi kutayika kwa mphamvu kwakukulu. Zigawo zamagetsi za sensa zimazindikira kutayika kwa mphamvu kumeneku, ndipo chotumizira chimagwiritsa ntchito chizindikirocho kukhala chomveka bwino, cholondola, komanso cha nthawi yeniyeni. Kugwiritsa ntchito kwa torsional resonator kumeneku ndi kwabwino kwambiri, chifukwa kumapangitsa sensa kukhala yokhazikika, yosiyana bwino ndi kugwedezeka kwakunja, komanso yodziwika kwambiri ndi mphamvu zokhuthala zosakanikirana za madzi.
Mafotokozedwe Aukadaulo ndi Mitundu Yogwirira Ntchito
Chipangizo cha Lonnmeter chikuwonetsa uinjiniya wolimba wofunikira pa malo ovuta a mafakitale, kuonetsetsa kuti kudalirika, kulondola, komanso kugwirizana kwa mankhwala.
Tebulo: Mafotokozedwe Aukadaulo a Lonnmeter Ultra Shear Viscometer
| Chizindikiro | Mafotokozedwe/Malo Osiyanasiyana | Kufunika kwa Kupanga Zosamalira Zaumwini |
| Kukhuthala kwa Ma Viscosity | 1 - 1,000,000 cP | Zokwanira kuphimba zinthu zopangira (zochepa madzi) mpaka zinthu zomalizidwa zolimba kwambiri komanso zokhuthala kwambiri. |
| Kulondola | ±2% ~5% | Kuonetsetsa kuti pali kuwongolera kolondola kwa khalidwe kofunikira pakupanga mankhwala apamwamba komanso kutsatira CQA molimba. |
| Kubwerezabwereza | ±1% ~ ±2\% | Chofunika kwambiri kuti zinthu zigwirizane bwino komanso kukwaniritsa malamulo okhwima komanso miyezo yokhwima ya ogula. |
| Kudalirika kwa Ntchito | IP65, Yosaphulika (Ex dIIBT6) | Yoyenera kutsukidwa, malo ovuta, komanso malo oopsa omwe amapezeka kwambiri mu mankhwala. |
| Zotulutsa/Chiyankhulo | Kukhuthala 4 - 20 mADC / RS485 | Zotsatira zokhazikika zamakampanikuphatikiza bwino ndi machitidwe a DCS/SCADAndi ma PLC. |
| Kulumikizana ndi Zinthu Zofunika | 316 L, Teflon, Hastelloy | Zimathandiza kuti dzimbiri lisagwere motsutsana ndi madzi opangidwa ndi surfactant, zothina, ndi zosinthira pH. |
Dziwani Zambiri Zokhudza Ma Meter Ochulukirachulukira
Mayeso Ena Ogwiritsa Ntchito Paintaneti
Kukhazikitsa Mwanzeru mu Mizere Yopangira
Chidule Chathunthu cha Njira Yopangira Shampoo/Conditioner
Thenjira yopangira shampu/choziziritsiraNdi njira yotsatizana ya masitepe ambiri yomwe cholinga chake ndi kuonetsetsa kuti zosakaniza zonse zikufalikira mofanana komanso kuti emulsion yomaliza ikhale yokhazikika. Masitepe ofunikira ndi awa: Kukonzekera Zinthu Zopangira (kuyeretsa, kutentha, zinthu zolimba zisanayambe kusungunuka); Kusakaniza, Kuchitapo Kanthu, ndi Kusakaniza (kuwonjezera zinthu zosungunulira, zinthu zowongolera, ndi zinthu zosinthira kukhuthala); Kusakaniza (kusakaniza kwambiri kuti mukhazikitse emulsion ndikuyika zowonjezera zomaliza monga zonunkhira ndi zinthu zopaka utoto); Kuyang'anira Ubwino; ndipo potsiriza, Kudzaza ndi Kupaka. Kulamulira kukhuthala si njira imodzi yowunikira khalidwe koma ndi chinthu chofunikira nthawi zonse m'magawo angapo.
Kuzindikira Malo Ofunika Oyezera mu Shampoo/Conditioner Lines kuti Muwongolere Kukhuthala
Kukhazikitsa mwanzeru kwaviscometer yopaka utoto wamkatindikofunikira popanga machitidwe owongolera otsekedwa bwino. Cholinga chake ndikuwunika kusintha kwa CQA nthawi yomweyo panthawi yomwe kusintha kungatheke, kupewa kusokonekera kwa khalidwe. Mfundo zitatu zofunika kwambiri zowunikira zapezeka:
| Gawo la Njira | Kulingalira kwa Muyeso | Ntchito Yoyenera Yowongolera / Kuzungulira |
| P-1: Kuthira/Kuwonjezera Mchere Pambuyo Pothira (Malo Oyendetsera Oyamba) | Imayesa kusintha kwa nthawi yomweyo kwa kapangidwe ka netiweki ya micellar, kutsimikizira zotsatira za nthawi yomweyo za zosinthira ma viscosity. | Kukhazikitsa njira yowongolera PID yotsekedwa kuti ipereke mlingo wolondola wa electrolyte (mchere) kapena mankhwala osinthira pH nthawi yeniyeni. Izi ndizofunikira kwambiri popewa kuchepa kwa viscosity komwe kumayenderana ndi kupitirira muyeso wa parabolic "salt curve". |
| P-2: Malo Ogulitsira Tanki Asanagwirizane/Kusunga | Imayang'anira kukhazikika kwa nthawi yayitali, kuonetsetsa kuti zinthu zambiri za thixotropic zikuchira bwino komanso kuti zinthuzo zikugwirizana bwino musanaziphatikize bwino komanso kuti zisamasefedwe kwambiri. | Kusintha nthawi yogwirira gulu kapena mphamvu yotsalira yosakaniza. Kumatsimikizira kuti maziko a emulsion ndi okhazikika musanapitirire, kuteteza katundu wambiri wa zida kuchokera ku chinthu chokhuthala kwambiri. |
| P-3: Kusamutsa Komaliza kwa Zinthu (Mzere Wodzadza Asanadzazidwe) | Imapereka chitsimikizo chomaliza cha kusinthasintha kwa chinthucho, ndikuwonetsetsa kuti katundu wa rheological akukwaniritsa zofunikira pamakina odzaza okha (makhalidwe oyenda) ndi kugwiritsidwa ntchito ndi ogula (kugawa). | Kuwongolera bwino kwambiri chipata: kusintha kokha chinthu chosadziwika kupita ku thanki yokonzanso kapena kuyambitsa kusintha mwachangu kwa kuchuluka kwa madzi odzaza ndi makina. |
Kuyang'anira nthawi zonse kukhuthala kwa emulsion panthawi yonseyi, makamaka pa P-2 ndi P-3, kumapereka chitsimikizo chosawononga cha kapangidwe ka emulsion komalizidwa. Panthawi yofanana, ma emulsion ambiri amawonjezeka kwambiri pamene kukula kwa dontho kumachepa, ndipo kukula kwa kuwonjezeka kumeneku kumakhala chizindikiro chodalirika cha ubwino ndi kukhazikika kwa emulsion yonse. Kuyang'anira nthawi yeniyeni kumathandiza kudziwa mapeto ofunikira pakusakaniza/kusakaniza ndipo kumalola kusintha kosinthika ku magawo monga kusakaniza mphamvu kapena nthawi. Mphamvu imeneyi imasintha kuwongolera kwabwino kuchoka pa kuzindikira kulephera kwa malonda kupita ku kupewa mavuto monga kulekanitsa gawo kapena kirimu, pamapeto pake kumawonjezera nthawi yosungira.
Kulamulira Kotsekedwa ndi Kusintha kwa Kukhuthala
Momwe Mungayang'anire Kukhuthala kwa Shampoo ndi Rheology ya Conditioner
Ulamuliro pakukhuthala kwa shampundipo rheology yokonza zinthu imachitika kudzera mu kayendetsedwe kolondola ka zinthu zosiyanasiyana zolumikizirana, kuphatikizapo mtundu ndi kuchuluka kwa ma surfactants, kuchuluka kwa ma polima owonjezera kapena ma thickeners, kutentha, kuchuluka kwa pH (komwe kumakhudza kuyanjana kwa ma charge), ndi kuchuluka kwa ma electrolytes, monga mchere. Mwa njira izi, kuwonjezera mchere nthawi zambiri ndi njira yotsika mtengo komanso yodziwika bwino yomwe imagwiritsidwa ntchito kusintha kukhuthala kwa ma surfactants omwe ali ndi sulfate.
Udindo wa Ma Electrolyte: Kumvetsetsa Mphepete mwa Mchere ndi Mphamvu za Micellar Network
Njira yowongolera yomwe imagwiritsa ntchito ma electrolyte, makamaka sodium chloride, imachokera ku momwe ma ayoni amchere amakhudzira netiweki ya micellar ya aqueous surfactant system. Ubale uwu ndi wosiyana kwambiri, wotsatira ntchito ya parabolic yotchedwa "salt curve". Poyamba, kuwonjezera pang'ono kwa mchere kumawonjezera kuchuluka kwa ma electrolyte.kukhuthala kwa shampupoteteza kugwedezeka kwa ma electrostatic pakati pa magulu a mitu ya surfactant. Kuteteza kumeneku kumalimbikitsa kukula ndi kutsekeka kwa micellar, zomwe zimapangitsa kuti makulidwe achuluke. Kukhuthala kumafika pachimake pa kuchuluka kwa ma electrolyte abwino kwambiri; komabe, kupitirira kuchuluka kofunikira kumeneku kumabweretsa nthambi zambiri za micellar komanso kuchepa kwachangu komanso kwamphamvu kwa viscosity (kuchepa). Popeza kuti mitundu yofunikira m'mafakitale ndi yovomerezeka.kukhuthala kwa shampunthawi zambiri ndi gawo lopapatiza la curve iyi (monga 3 mpaka 15 Pa s), kusunga kusinthasintha muwindo laling'ono logwirira ntchito ili ndizovuta kwambiri popanda kuyeza molondola komanso nthawi yeniyeni.
Njira Zosinthira Kukhuthala kwa Nthawi Yeniyeni: Kuyesa Kokha ndi Kusintha kwa pH
Kutumizidwa kwaviscometer yopaka utoto wa ultra shear mkatiZimathandizira kulamulira koyenera kwa njira yotsekedwa. Sensa nthawi yomweyo imayesa kukhuthala kwa madzi (Process Variable) ndikubwezera deta iyi ku Distributed Control System (DCS) kapena Supervisory Control and Data Acquisition (SCADA) system. Ngati Process Variable isiyana ndi Set Point (Target Viscosity) yomwe yakhazikitsidwa, wolamulirayo amagwiritsa ntchito lupu ya proportional-integral-derivative (PID), kuyambitsa pampu yodziyimira yokha kapena valavu yoyezera kuti ilowetse chowongolera chowerengedwa, monga saline solution kapena pH adjuster. Yankho lachangu, loyendetsedwa ndi deta iyi ndiye njira yayikulu yaKuphatikiza Njira & Kulamulira Nthawi YeniyeniKuwongolera kumeneku kumaletsa cholakwika chofala popanga zinthu chogwiritsa ntchito mopitirira muyeso magawo ofunikira a rheological—makamaka pachimake cha mchere—potero kutsimikizira umphumphu wa gulu ndikuchepetsa ndalama zambiri zokhudzana ndi kukonzanso gulu. Kuchedwa kwa muyeso wachikhalidwe kumalimbikitsa kuyika mlingo wosamala, zomwe nthawi zambiri zimapangitsa kuti zinthu zosafunikira zigwiritsidwe ntchito bwino zomwe zimafuna kukonzanso kapena kutaya ndalama zambiri.
Zovuta ndi Zovuta pa Kuzindikira Kukhuthala kwa Shampoo/Conditioner
Zotsatira za Kudalira Nthawi (Thixotropy) pa Kuyeza
Vuto lalikulu mu makampani osamalira anthu ndikuwongolera momwe mankhwala ambiri amagwiritsidwira ntchito nthawi (thixotropic). Madzi a thixotropic, monga mafuta ena ndi ma gels, amapereka deta yosasinthasintha ya kukhuthala ngati muyeso sunakhazikitsidwe, chifukwa kuchuluka kwa kukhuthala kumasintha kutengera nthawi yomwe yapita kuyambira pomwe zinthuzo zidadulidwa komaliza. Mwa kugwiritsa ntchitoviscometer yochepetsera kudulidwa kwa mzere, vutoli lachepetsedwa. Sensa imayesa kukhuthala komwe kumawonekera pansi pa chiwongola dzanja chokhazikika komanso chosasinthasintha chomwe chimatsimikiziridwa ndi kayendedwe ka njira. Njira iyi imapereka mfundo yopitilira, yofunikira kwambiri pamakampani yomwe ndi yodalirika komanso yobwerezabwereza kuposa zitsanzo za labu zomwe zimatengedwa nthawi ndi nthawi mukakhala ndi vuto la rheological mutagwiritsa ntchito pamanja.
Kusinthasintha kwa Zinthu Zopangira ndi Kufunika Kowunikira Molosera
Kusinthasintha kwa ubwino wa zinthu zopangira zomwe zikubwera, monga kusinthasintha kwa kusinthasintha kwa surfactant, kapena kusintha pang'ono kwa magawo a njira (monga kutentha, kuchuluka kwa madzi, kuthamanga) kungayambitse kusintha kosayembekezereka ku kukhuthala kwa chinthu chomaliza. Kuwunika kosalekeza komanso pafupipafupi kudzera muviscometer yopaka utoto wamkatizimathandiza magulu ogwira ntchito kuzindikira mwachangu ndikuzindikira momwe zinthu zopangira zinazake zimakhudzira CQA yomaliza. Kutuluka kwa deta yapamwamba kwambiri kumeneku ndi maziko ophatikizira mitundu yapamwamba yolosera, mwina mogwirizana ndi ukadaulo wina monga NIR spectroscopy, kuti asunge kusinthasintha ngakhale kusintha kosapeweka kwa zomwe zalowetsedwa.
Kugwira Ntchito Bwino ndi Mtengo Wonse wa Umwini (TCO)
Kuchepetsa Kulephera kwa Ma Batch ndi Zinyalala za Zinthu
Zifukwa zogwirira ntchito zogwiritsira ntchitoma viscometer opaka utoto wa ultra shear mkatiimachokera pa kusintha kwakukulu komanso koyezera momwe zinthu zilili komanso momwe zinthu zilili. Kugwiritsa ntchito njira yowongolera ma viscometer nthawi yeniyeni kumasintha kasamalidwe ka mtundu wa batch kuchokera pakusintha kukhala koyenera kupita pakuwonetsa zomwe zikuchitika. Ntchito zofanana ndi mafakitale, komwe ma viscometer amalamulira mtundu wa malonda (monga polymerization), zawonetsa kuti kugwiritsa ntchito ma viscometer omwe ali mkati mwake kungachepetse kuchuluka kwa kulephera kwa batch mpakaziroKupambana kumeneku kumatha kusinthidwa kukhala mankhwala ovuta a surfactant. Kuchotsa kukana kwa batch ndi kupewa mankhwala osadziwika bwino kumatanthauza kuti zinthu sizingawonongeke kwambiri, zomwe zimachepetsa kutayika kwakukulu kwa zinthu zopangira zodula komanso zinthu zina zopindulitsa.
Kuchepetsa Nthawi ya Batch ndi Kuzindikira Mapeto
Kupatula kuchotsa zinyalala, luso laviscometer yopaka utoto wamkatikupereka chitsimikizo cha nthawi yomweyo cha zomwe zimachitika kapena kusakaniza ma endpoints kumawongolera kwambiri kuchuluka kwa ntchito. M'malo modalira nthawi yosakaniza yomwe yakhazikitsidwa kale kapena kudikira kuchedwa komwe kumakhudzana ndi kutsimikizika kwa labu yosakhala pa intaneti, makinawo amatsimikiza nthawi yomweyo pamene kukhuthala komwe cholinga chake chafika. M'malo opangira zinthu pogwiritsa ntchito ukadaulo wofanana, kuzindikira kolondola kwa ma endpoints kumeneku kwawonetsedwa kuti kumachepetsa nthawi yokonza batch mpakamaola 2Kusunga nthawi kumeneku kumathandiza kuti malowa azigwira ntchitomagulu ambiri patsiku, kukulitsa kugwiritsa ntchito katundu, kukulitsa mphamvu zonse zopangira popanda kugwiritsa ntchito ndalama zina, komanso kuchepetsa kwambiri kugwiritsa ntchito mphamvu zambiri zomwe zimagwirizanitsidwa ndi nthawi yayitali yosakaniza ndi kutentha.
Kusakonza Kochepa ndi Kudalirika Kwambiri pa Ntchito
Kapangidwe kolimba ka sensa, pogwiritsa ntchito zipangizo zapamwamba monga chitsulo chosapanga dzimbiri cha 316 L, Hastelloy, ndi Teflon, pamodzi ndi kusowa kwa ziwalo zoyenda mkati, zomatira, kapena ma bearing, kumatsimikizira kuti nthawi yogwira ntchito ikugwira ntchito bwino komanso kuwonongeka kochepa kwa makina chifukwa cha mankhwala. Kuphatikiza apo, makinawa adapangidwa kuti aziyesedwa ndi fakitale ndikusunga kudalirika kwake popanda kufunikira kuwunikira kwa nthawi yayitali komanso kovuta. Kuphatikiza kwa zinthu kumeneku kumatsimikizira kudalirika kwa kuyeza kwa nthawi yayitali ndipo kumachepetsa kwambiri ndalama zogwirira ntchito zokhudzana ndi kukonza, zomwe zimapangitsa kuti pakhale kuchepa kwa ntchito.Mtengo Wonse wa Umwini (TCO).
Kuonetsetsa Kuti Kutsatira Ubwino Ndi Kutsata Bwino
Kupanga zinthu mokhazikika komanso kwapamwamba kumadalira kutsatira malamulo okhwima komanso zolemba zambiri. Popeza kukhuthala kwa zinthu kumalamulira mwachindunji kukhazikika kwa chinthu, nthawi yosungiramo zinthu, komanso magwiridwe antchito, njira zoyezera kukhuthala ndizofunikira kwambiri pakutsata malamulo ndikukwaniritsa zomwe ogula amayembekezera.viscometer yopaka utoto wa ultra shear mkatiDongosololi limapereka zolemba zambirimbiri komanso kujambula deta nthawi zonse panthawi yonse yopangira, zomwe zimapereka mbiri yotsatizana komanso yolondola yomwe imaposa malire a zitsanzo za intermittent discrete. Kulemba mbiri kwa data kolimba kumeneku kumatsimikizira kuti deta ndi yodalirikaKutsatira Ubwino ndi Kutsatakwa ma audit amkati, ma regulation a malamulo, ndi kafukufuku pambuyo pa msika, kulimbitsa chidaliro cha ogula ndi mbiri ya kampani.
Kuphatikiza Kopanda Msoko ndi Machitidwe a DCS/SCADA
Miyezo Yolumikizirana ndi Deta ndi Mafotokozedwe a Chiyanjano
Kufunika kwa deta ya viscosity ya nthawi yeniyeni kumadziwika bwino pokhapokha ngati sensa yaphatikizidwa mu zomangamanga za automation za fakitale.viscometer yopaka utoto wa ultra shear mkatiyapangidwira makamakakuphatikiza bwino ndi machitidwe a DCS/SCADA. Imapereka zotulutsa zokhazikika zamafakitale, kuphatikiza chizindikiro champhamvu cha 4-20 mADC analog, chomwe chimagwirizana ndi onse kuti chilowe mwachindunji mu owongolera a proportional-integral-derivative (PID) ndi ma control loops osavuta. Kuphatikiza apo, ulalo wa data wa RS485 serial umapereka njira yolumikizirana ya digito, yomwe imalola kutumiza deta ya viscosity yapamwamba, kutentha, ndi mkhalidwe wa data kuti iwerengedwe bwino komanso kusinthidwa kwa mbiri. Kuthekera kwa mawonekedwe awiriwa kumatsimikizira kusinthasintha kwa njira zosavuta komanso zovuta zodziyimira pawokha.
Ubwino wa Kuyang'anira Deta Yokhazikika pa Kulemba Mbiri ndi Kusanthula kwa Njira
Kuphatikizaviscometer yopaka utoto wamkatiKulowa mu Distributed Control System (DCS) kapena SCADA system kumalola kusonkhanitsa, kukonza, ndi kuwona deta ya rheological yodalirika kwambiri pamodzi ndi magawo ena ofunikira monga kutentha ndi kupanikizika. Kuyika pakati kumapatsa ogwiritsa ntchito deta yeniyeni, yotheka kuchitapo kanthu yomwe imaperekedwa m'ma dashboards osinthidwa, zomwe zimapangitsa kuti zisankho zichitike bwino komanso kuwongolera magwiridwe antchito. Kuphatikiza apo, kuyika pakati deta ya viscosity iyi mu mbiri yakale kumalola magulu owongolera khalidwe kuchita kusanthula kwathunthu pambuyo pa gulu. Amatha kugwirizanitsa kusintha kwa viscosity ndi kusinthasintha kwa zosakaniza, liwiro la agitator, kapena zochitika za kutentha, kusunga mbiri yopitilira, yofunikira kuti gulu lonse litsatire mosamala komanso kuti zolemba zotsata malamulo zikhale zolimba.
Kuphatikiza Kukhuthala kwa Nthawi Yeniyeni mu Mapangidwe a IIoT
Kukhazikitsa chipangizo chopitilira komanso cholimba kwambiriviscometer yopaka utoto wa ultra shear mkatiZimayimira zambiri osati kungosintha muyeso; ndi sitepe yofunika kwambiri pakutsata mfundo za Industry 4.0. Kupereka deta yokhazikika, yolondola kwambiri ya rheological kudzera pa digito (kudzera pa RS485) kumagwirizana bwino ndi kusintha kwamakono kupita ku Industrial Internet of Things (IIoT). Kuthamanga kwa deta kodalirika kumeneku ndikofunikira popanga ndikuphunzitsa ma algorithms apamwamba owongolera ndi mitundu yophunzirira makina ofunikira pakulamulira khalidwe lolosera komanso kukonza njira zosinthika. Mwa kuphatikiza kukhuthala ngati gawo lalikulu la kapangidwe ka automation konse, malo opangira chisamaliro chaumwini amatha kusiya kulamulira kosasinthika, kosasinthika kupita ku kukhathamiritsa kwachangu, kosinthika, ndikuwonetsetsa kutikukhuthala kwa shampundipo zolinga zina za rheological zimakhalabe zofanana mosasamala kanthu za kusiyana kwachilengedwe komwe kumachitika m'mwamba kapena m'chilengedwe.
Kupanga zinthu zosakhala za Newtonian monga shampu ndi chotsukira tsitsi kumafuna kuwongolera bwino kwa rheological komwe kumachitika nthawi zambiri. Ndikofunikira kwambiri kuti oyang'anira ntchito zopangira aziika patsogolo kugula ndi kuphatikiza zinthuzi.ma viscometer opaka utoto wa ultra shear mkatindi machitidwe okhazikika a DCS/SCADA. Ndalamayi imapereka chidziwitso chofunikira kwambiri chofunikira kuti munthu azilamulira bwino zinthu, kuonetsetsa kuti zinthu zikuyenda bwino kwa nthawi yayitali komanso kupereka maziko ofunikira opangira zinthu zamakono komanso zamakono.njira yopangira chotsukira tsitsikukonza bwino zinthu.
