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Inline Paint Density Meter

Short Description:

Continuous Density Monitoring in Industrial Processes

The inline paint density meter is a precision instrument designed for continuous, real-time monitoring of paint, coating, and ink density during production, mixing, and spraying processes. It eliminates the limitations of manual offline sampling by integrating directly into pipelines or tanks, ensuring consistent product quality, reducing material waste, and enabling automated process adjustment.

 


  • Density Accuracy: ±0.0005 g/cm³; ±0.005 g/cm³; ±0.001 g/cm³
  • Concentration Accuracy: 5‰, 1‰, 0.5‰
  • Temperature Accuracy: 0.01℃
  • Velocity Accuracy: 0.01 m/s
  • Medium Temperature: -20 ~ +80 ℃; -40 ~ +120 ℃
  • Ambient Temperature: -40 ~ 80 ℃
  • Relative Humidity: 0~98%
  • Explosive-Proof: ExdllCTGb
  • Waterproof: IP65
  • Signal Mode: Four wire / Two wire
  • Output Signal: 4~20mA
  • Communication Interface: Modbus (RS485)
  • Operation Pressure: ≤2.0 Mpa
  • Other Output: Profibus-DP, Bluetooth 5.3, Hart
  • Product Detail

    Product Tags

    Working Principle

    The inline ink density meter utilizes non-destructive ultrasonic sensing technology, in which the speed of ultrasonic waves propagating in a liquid is inherently correlated with the liquid’s density. Sound travels slower in denser liquids and faster in less dense ones. By quantifying this velocity variation, the meter converts the measured transmission time into precise density readings.

    Product Features

    ● Non-destructive ultrasonic tech enables uninterrupted operation​;

    ● Robust waterproof/explosion-proof design;

    ● Immune to interfere factors like liquid color, transparency, electrical conductivity, flow rate;

    ● No-moving-parts mechanical structure ensure long-term stability;

    ● Non-nuclear safe sensing technology;

    ● Rugged, fully encapsulated construction​;

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    Product Advantages

    ● Extended operating temperature range, up to 200 °C​;

    ● Withstands high process pressures (up to 500 bar, customizable)​;

    ● Maintain productivity and minimizing operational costs for stable performance ​;

    ● Enables long-term data acquisition and tracking​;

    ● Outputs three parameters simultaneously: density, temperature and velocity;

    ● Highly accurate and reliable in harsh environments;

    ● Minimal maintenance requirements compared to other methods;

    Applications

    Some production lines or industrial plants could benefit from the inline paint density meter:​

     Coating manufacturing plants for density monitoring in resin-pigment mixing tanks and color paste blending lines;​

     Automotive coating plants for density measurement in electrophoretic paint circulation tanks and topcoat/clearcoat mixing tanks;​

     Furniture and woodworking enterprises for density monitoring in PU/UV wood paint blending tanks and pre-spray paint holding tanks;​

     Printing and packaging plants for density measurement in printing ink mixing tanks and packaging substrate coating lines;​​

     Industrial equipment manufacturing plants for density monitoring in anti-corrosion primer mixing tanks and heavy-duty machinery topcoat preparation lines.

     Architectural coating plants for density detection in interior/exterior wall latex paint mixing tanks and textured coating preparation lines;

    ● Aerospace manufacturing plants for density monitoring in aircraft skin coating blending tanks and high-temperature component paint preparation lines;

    ● Coil coating plants for density measurement in continuous color steel plate coating slurry tanks and pre-coating adhesive mixing lines.

    More Applications? Consult Engineers Now

    Customization Options​

    I. Core Performance Customization​

    ● Measurement Accuracy and Range​
    Installation Method​
    Material​ of Wetted Parts

    II. Environment and Safety Customization​

    ● Explosion – Proof Certification​
    ● Temperature and Pressure Certification
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