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Inline Industrial Viscometer

Short Description:

The inline industrial viscometer enables real-time continuous viscosity measurement in industries like petrochemical (crude oil, heavy oil, lubricants), food and beverage (syrup, milk, jam), coating and ink and pharmaceutical (tablets, capsule). Direct fluid viscosity measurement in production lines eliminates offline sampling and manual testing for long-lasting reliable performance and high accuracy. Seamless integration into production control systems allows immediate tweaks to temperature, pressure or additive dosage and avoiding off-spec products.

Parameters


  • Viscosity Range: 1 - 1,000,000 cP
  • Accuracy: ±2% ~ 5%
  • Repeatability: ±1% ~ 2%
  • Temperature Accuracy: 1.0%
  • Sensor Pressure Range: < 4.0 MPa
  • Environmental Grade: IP68
  • Power Supply: 24 VDC
  • Power: 24W
  • Water Proof: IP65
  • Communication Interface: RS485
  • Output: Viscosity 4 - 20 mADC
  • Material: 316 L, Teflon, Hastelloy
  • Connections: Flange & Thread
  • Flange Standard: HG20592
  • Explosion-proof Standard: Ex dIIBT6
  • Temperature Resistance Range: < 350℃
  • Signal Response Time: 5s
  • Product Detail

    Product Tags

    Working Principle

    The viscometer industrial online or industrial inline viscometer features a rod-shaped sensing element, which vibrates at a fixed frequency and twists torsionally along its central axis. As the element shears through the fluid over its surface, it loses energy due to viscous drag forces. These forces change based on the fluid’s viscosity: the higher the viscosity, the greater the drag, and the more energy the element dissipates. This energy loss is detected by the viscometer’s electronic components. The transmitter then processes this signal to output a clear, readable viscosity value, delivering direct insights into fluid conditions during production.

    Optional Material of Wetted Parts

    316 L, Teflon, Hastelloy

    Repeatability

    ±1% ~ 2%

    Wide Viscosity Range

    1 - 1,000,000 cP

    Product Features

    • High precision ±2% ~ 5% and repeatability ±1% ~ 2% ensures reliable and consistent measuring results;

     Deliver real time viscosity and temperature readings offer more comprehensive fluid info;

    • Full submersion probe in pipe bore or tank enables direct contact with measured fluids;

    • Wide fluid compatibility adapts to diverse industrial applications;

    • Low operational costs and maintenance requirements reduce long term upkeep expenses;

    • Non-interrupted inline measurement eliminates delays and sampling errors;

    Rugged design lower hidden potential of explosion;

    Benefits of Inline Viscometer

    • Plug-and-play for quick and hassle-free setup;

     Durable design prevents wearing and abrasion ;

    • Fast response captures viscosity changes with precision;

    • Real-time process control makes in-time adjustments possible in process;

    • Data-driven optimization allows predictive maintenance and recipe adjustments;

    OEM & ODM Service

     Viscosity range customization;

    • Material Customization of wetted parts;

     Probe length customization

    Contact our engineers right now if you need exclusive OEM and ODM service.


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