Kev saib xyuas qhov concentration ntawm cov ore slurry yog qhov tseem ceeb heev rau kev ua kom zoo dua cov txheej txheem flotation rau tungsten-molybdenum ores. Cov txheej txheem flotation vam khom kev ncua ntawm cov khoom me me hauv dej, thiab qhov sib piv tseeb - qhov concentration ntawm slurry - cuam tshuam ncaj qha rau kev ua haujlwm ntawm cov txheej txheem, qhov zoo ntawm cov khoom, thiab kev ua haujlwm zoo.
Lub luag haujlwm hauv kev ua haujlwm zoo ntawm Tungsten-Molybdenum Ore Flotation
Cov txheej txheem ua kom cov tungsten-molybdenum ore flotation zoo nyob ntawm kev tswj cov slurry hauv qhov ntau thiab tsawg concentration zoo tshaj plaws. Qhov concentration siab dhau ua rau cov viscosity nce thiab cuam tshuam tsis zoo rau kev sib cuam tshuam ntawm cov npuas-particle uas tseem ceeb rau kev sib cais cov minerals, thaum qhov concentration qis dhau tuaj yeem ua rau tsis txaus rov qab thiab nce kev siv reagent. Lub sijhawm tiag tiag thiab raug saib xyuas cov txheej txheem, xws li cov uas sivultrasoniccov sensors, muab cov lus taw qhia tas mus li, tso cai rau cov neeg teb xov tooj hloov kho cov txheej txheem sai sai. Qhov no txhawb nqa ob qho tib si kev rov qab tau cov zaub mov muaj nqis thiab ua kom muaj kev ua haujlwm ruaj khov ntawm cov txheej txheem downstream xws li dewatering thiab smelting.
Kev tswj cov slurry concentration kom raug cuam tshuam rau cov txheej txheem molybdenum flotation reagents dosing guidelines, ncaj qha cuam tshuam rau kev xaiv kev sib cais thiab kev ruaj khov ntawm cov npuas. Piv txwv li, Lonnmeter-hom online density meters raug siv ntawm ntau lub Hoobkas flotation kom muaj peev xwm teb tau sai sai, txhawb kev teb sai rau kev hloov pauv kev ua haujlwm thiab kev hloov pauv ntawm cov hlau.
Tungsten-Molybdenum Ore Flotation
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Kev Cuam Tshuam rau Kev Txhim Kho Cov Txheej Txheem Flotation thiab Kev Ua Haujlwm Downstream
Kev tswj qhov concentration ntawm cov slurry kom raug yog qhov tseem ceeb rau cov tswv yim ua kom zoo dua ntawm cov txheej txheem flotation. Kev concentration ntawm cov slurry tas li ua rau cov flotation froth ruaj khov, txhim kho kev rov qab tau cov minerals, thiab tso cai rau kev hloov kho cov tshuaj reagent kom raug. Qhov no, ua rau txo qhov poob raucov khoom seemthiab ua kom cov qib concentration zoo dua - cov cim qhia txog kev ua haujlwm ntawm kev ntab dej tseem ceeb.
Tsis tas li ntawd xwb, qhov kev sib xyaw ua ke ntawm cov slurry ruaj khov ua rau kev tsim cov kav dej xa cov concentrate thiab kev xaiv cov kev daws teeb meem thauj cov concentrate zoo. Piv txwv li, cov kav dej thauj cov ore slurries tau tsim raws li qhov xav tau concentration kom tsis txhob muaj kev thaiv thiab hnav ntau dhau. Kev ua kom zoo dua ntawm lub tank buffer kuj tseem ua tau thaum cov inlet concentration raug saib xyuas thiab tswj tau zoo, txo cov teebmeem surge uas cuam tshuam rau kev sib npaug ntawm cov nroj tsuag.
Hauv qab, ua haujlwm tau zoocov hlau slurryCov txheej txheem lim dej vam khom qhov kev kwv yees tau ntawm cov khoom noj pub. Kev hloov pauv ua rau kev ua haujlwm lim dej nyuaj, cuam tshuam rau kev xa khoom, cov dej noo ntawm cov ncuav mog qab zib, thiab tag nrho cov khoom tsim tau ntawm cov nroj tsuag. Kev ua raws li cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry yooj yim dua nrog kev tswj hwm kev sib xyaw ua ke zoo.
Kev daws teeb meem ntawm cov mineralization siab thiab cov khoom sib xyaw ua ke
Cov tungsten-molybdenum ores feem ntau yog cov mineralization siab thiab cov mineralogy nyuaj - suav nrog av nplaum, silicates, thiab sulfides. Cov mineralization siab coj cov khoom khov siab dua, ua rau muaj kev cov nyom hauv kev thauj mus los slurry thiab kev ua haujlwm flotation. Qhov muaj kaolinite thiab cov av nplaum zoo tshwj xeeb ua rau slurry viscosity siab dua, cuam tshuam kev sib tov, txo cov flotation selectivity, thiab xav tau kev hloov kho tas li ntawm flotation reagent dosing.
Vim muaj qhov sib txawv, cov txheej txheem saib xyuas yuav tsum suav nrog kev hloov pauv sai ntawm cov yam ntxwv ntawm cov slurry. Kev ntsuas thiab kev hloov kho dynamic ntau zaus ua qhov tsim nyog hauv kev ua haujlwm ua cov ores nrog ntau yam minerals sib xyaw. Kev sib cuam tshuam ntawm qhov loj me ntawm cov khoom me me, hom minerals, thiab concentration txhais tau tias kev saib xyuas slurry concentration tiag tiag tsis yog tsuas yog cov cuab yeej tswj xyuas zoo xwb tab sis kuj yog qhov tsim nyog rau kev ua haujlwm rau kev ua kom zoo dua cov txheej txheem kho tshuab, xws li qhov ceev ntawm rotor thiab lub sijhawm nyob ntawm lub cell, thiab rau kev coj cov tshuaj lom neeg xws li kev siv cov dispersants (piv txwv li, sodium silicate) los tiv thaiv viscosity spikes.
Cov kev nyuaj no ua kom lub luag haujlwm tseem ceeb ntawm cov txheej txheem tiag tiag hauv kev txhawb nqa kev rov qab zoo thiab kev tsim khoom zoo thoob plaws txhua theem ntawm lub voj voog tungsten-molybdenum ore flotation.
Cov Ntsiab Lus ntawm Tungsten-Molybdenum Flotation
Cov txheej txheem molybdenum flotation tsom mus rau kev xaiv rov qab ntawm molybdenite (MoS₂) los ntawm cov ore matrices nyuaj xws li tooj liab-molybdenum sulfides. Hauv cov txheej txheem molybdenum froth flotation, kev sib cais yog ua tiav los ntawm kev siv cov khoom sib txawv ntawm qhov chaw. Cov khoom sau xws li thionocarbamates, butyl xanthate, thiab Reaflot raug ntxiv los ua molybdenite hydrophobic, ua rau nws txuas rau cov pa npuas nce. Frothers (xws li sodium dodecyl sulfate) ua kom muaj cov npuas zoo tshaj plaws thiab kev ruaj khov ntawm cov npuas, thaum cov tshuaj depressants thiab modifiers tswj cov minerals tsis xav tau thiab txhim kho kev xaiv ntawm cov txheej txheem.
Kev xaiv flotation muaj cov txheej txheem theem. Ua ntej, tooj liab-molybdenum bulk concentrates raug tsim tawm, tom qab ntawd molybdenum flotation txhim kho cov concentrate los ntawm kev xaiv floating molybdenite deb ntawm chalcopyrite. Cov kauj ruam Hydrometallurgical, zoo li atmospheric nitric acid leaching, qee zaum yog kev sib xyaw ua ke tom qab flotation rau kev rho tawm molybdenum zoo, ua rau cov khoom lag luam-qib nrog kev ntshiab siab.
Tus cwj pwm ntawm cov zaub mov molybdenite thiab tungsten hauv kev flotation yog dictated los ntawm lawv cov chemistry nto thiab teb rau cov txheej txheem reagent. Molybdenite muaj cov qauv txheej ntuj tso cai rau intrinsic hydrophobicity, uas yog ntxiv txhim kho los ntawm collector adsorption. Tungsten minerals—scheelite (CaWO₄) thiab wolframite ((Fe,Mn)WO₄)—qhia tsawg dua qhov hydrophobicity nto, feem ntau xav tau cov reagents activation los txhim kho floatability. Cov roj fatty acids (oleic acid, sodium oleate) tseem yog cov neeg sau tseem ceeb rau scheelite, tab sis kev xaiv yog qhov nyuaj vim muaj cov qauv siv lead ua zoo sib xws nrog cov zaub mov gangue xws li calcite thiab fluorite. Cov hlau ion activators (xws li sodium silicate thiab sodium sulfide) yog siv los hloov kho cov nqi ntawm cov zaub mov nto, txhawb kev adsorption collector. Cov tshuaj depressants, suav nrog cov inorganic compounds (sodium silicate, sodium carbonate) thiab polymers (carboxymethyl cellulose), ua tiav kev xaiv suppression ntawm cov sib tw gangues.
Kev rov qab tau cov khoom me me yog qhov kev sib tw tseem ceeb hauv kev ua kom cov tungsten-molybdenum ore flotation. Cov khoom me me hauv qab 20 μm qhia txog qhov tsis tshua muaj feem cuam tshuam thiab txuas rau cov npuas, raug kev sib cais sai hauv cov npuas dej turbulent. Kev ua haujlwm rov qab ntawm ob qho tib si molybdenite thiab tungsten minerals poob qis rau cov feem me me. Txhawm rau daws cov teeb meem no, cov tswv yim ua kom zoo dua ntawm cov txheej txheem tsom mus rau cov kev ua haujlwm - xws li kev ua kom zoo dua cov tshuaj reagent hauv kev ua kom zoo dua, tswj cov pulp density kom haum, thiab kev ua kom cov cua ntws thiab cov nqi sib xyaw. Cov kev tsim kho tshiab reagent xws li cov khoom sib xyaw ua ke ua rau muaj kev ua tau zoo dua ntawm kev ua kom zoo dua ntawm ntau hom ore.
Qhov nyuaj ntawm kev sib cais tshwm sim los ntawm qhov zoo sib xws ntawm cov zaub mov tungsten thiab cov theem gangue. Scheelite thiab calcite, lossis fluorite, sib koom cov qauv siv lead ua ke thiab cov yam ntxwv ntawm qhov chaw, ua rau muaj kev nyuaj rau kev xaiv flotation. Cov kev coj ua zoo tshaj plaws hauv kev hloov kho cov tshuaj reagent suav nrog kev siv cov tshuaj depressants tshiab thiab cov tshuaj reagents dual-function rau kev xaiv zoo dua. Cov kev tshawb fawb qhia tau hais tias cov tshuaj polymeric depressants (piv txwv li, carboxymethyl cellulose) txhim kho kev rov qab thaum txo cov tshuaj siv.
Hauv kev xaus, cov txheej txheem tungsten-molybdenum ore flotation zoo xav tau kev tswj hwm meej ntawm cov tshuaj reagent, pulp density, thiab tshuab tsim. Kev sib txawv ntawm cov khoom siv ntawm cov pob zeb hauv av, kev sib cuam tshuam ntawm cov neeg sau thiab cov neeg ua kom lub cev tsis zoo, thiab cov teeb meem me me ua rau lub hauv paus ntawm kev ua kom zoo dua. Kev kho kom zoo ntawm cov lus qhia txog kev siv cov tshuaj flotation reagent, kev koom ua ke ntawm cov txheej txheem lim dej ore slurry, thiab kev saib xyuas kom meej txog kev tsim cov kav dej xa khoom yog qhov tseem ceeb rau kev tswj hwm qib siab ntawm cov mineralization thiab daws cov teeb meem hauv kev ua haujlwm flotation.
Cov Kev Hloov Pauv Tswj Xyuas Txheej Txheem Uas Cuam Tshuam Rau Kev Ntsuas
Kev Cuam Tshuam ntawm Kev Kho Kom Zoo ntawm Reagent rau Kev Ua Haujlwm Flotation thiab Kev Xaiv Cov Khoom Siv Mineral
Cov txheej txheem molybdenum flotation thiab tungsten-molybdenum ore flotation txoj kev vam khom rau kev kho qhov koob tshuaj reagent kom raug kom ua tiav lub hom phiaj xaiv thiab rov qab tau tus nqi. Cov neeg sau khoom siv, xws li xanthates rau molybdenum thiab fatty acid compounds rau tungsten minerals, xav tau kev kho kom zoo. Cov neeg sau khoom overdosing txo qhov kev xaiv - ua rau cov minerals gangue tsis xav tau ntab thiab ua rau cov concentrate puas tsuaj. Cov tshuaj depressants underdosing, xws li sodium sulfide lossis sodium cyanide, tsis ua haujlwm los tswj cov tooj liab thiab lwm yam minerals cuam tshuam, cuam tshuam ncaj qha rau molybdenum selectivity hauv cov voj voog sib cais tooj liab-molybdenum. Cov neeg sawv cev chelating zoo li hydroxamic acids tau txais kev siv ntau dua rau kev xaiv zoo, tshwj xeeb tshaj yog hauv scheelite flotation, tab sis lawv cov nqi thiab kev ua haujlwm nyuaj xav tau kev tswj hwm dosing zoo. Cov neeg sau khoom hlau-organic complex tau pom tias txhim kho kev ua tau zoo qhov twg cov reagents ib txwm tsis txaus, tshwj xeeb tshaj yog hauv cov ores nrog cov complex lossis calcium-nplua nuj gangue matrices. Cov txheej txheem kev hloov kho koob tshuaj—txuas nrog kev saib xyuas cov khoom noj slurry tiag tiag—ua rau kev hloov kho sai dua rau qhov sib txawv ntawm cov hlau, ua kom zoo dua cov khoom siv rov qab thiab qib concentrate nrog txhua pawg. Cov kev tshawb fawb qhia txog kev txhim kho pom tseeb hauv cov txiaj ntsig thaum cov lus qhia txog kev siv tshuaj reagent raug tswj hwm dynamically los teb rau kev hloov pauv ntawm cov khoom noj thiab cov txheej txheem dej tshuaj hloov pauv. Cov theem flotation ua ntu zus, ua ke nrog cov tswv yim kev kho kom zoo dua ntawm kev siv tshuaj thiab kev xaiv pH thiab frother meej, txhim kho kev ua haujlwm ntawm lub voj voog tag nrho.
Cov Nyhuv ntawm High Mineralization Degree rau Slurry Properties, Frost Stability, thiab Flotation Recovery
Qib mineralization siab yog hais txog cov slurries uas muaj cov khoom khov kho thiab cov khoom me me. Qhov no ua rau viscosity ntau ntxiv, hloov tus cwj pwm rheological ntawm slurry. Kev nce viscosity txhawb nqa kev rov qab los ntawm cov hlau los ntawm kev tswj cov khoom me me hauv kev ncua, tab sis nws kuj ua rau muaj kev pheej hmoo ntawm gangue entrainment, ua rau cov concentrate purity tsis zoo. Kev ruaj khov ntawm froth yog ib qho haujlwm ncaj qha ntawm slurry rheology - cov slurry viscous heev txhawb nqa cov froths ruaj khov, txawm hais tias feem ntau ntawm tus nqi ntawm kev xaiv, vim tias ntau cov minerals tsis yog lub hom phiaj raug nqa mus rau hauv txheej froth. Cov minerals xws li kaolinite lossis lwm cov av nplaum ua rau viscosity ntxiv los ntawm kev tsim cov microstructures sib txuas, ua rau flotation tsis ua haujlwm zoo. Dispersants xws li sodium hexametaphosphate thiab sodium silicate raug qhia tsis tu ncua kom txo qis viscosity, txhim kho kev sib kis, thiab rov qab sib npaug ntawm kev xaiv cov minerals rov qab thiab froth zoo. Kev tswj hwm rheological yog qhov tseem ceeb hauv kev ua kom zoo dua ntawm lub tank buffer thiab concentrate conveying pipeline tsim, xyuas kom meej tias cov tshuaj concentrate thauj khoom zoo hauv cov xwm txheej mineralization siab. Kev tswj hwm cov yam ntxwv ntws slurry zoo tshaj plaws yog qhov yuav tsum tau ua ntej rau kev tswj hwm cov nqi flotation, pab txhawb kev ruaj khov ntawm cov txheej txheem thiab txo qis kev xav tau zog. Kev tshuaj xyuas cov ntaub ntawv lim dej thiab cov khoom ua kom tuab ntxiv txhawb nqa kev tswj hwm qhov ceev thiab dej noo hauv qhov ntau thiab tsawg zoo tshaj plaws rau kev tswj hwm tom qab.
Cov Kev Cuam Tshuam ntawm Ore Slurry Filtration Zoo ntawm Concentrate Purity thiab Handling
Kev lim dej zoo ntawm cov ore slurry yog qhov tseem ceeb ntawm kev txiav txim siab qhov huv ntawm cov concentrate hauv tungsten-molybdenum flotation. Cov dej noo qis dua tom qab lim dej txo qis kev nqa dej, ncaj qha ua rau cov concentrate purity siab dua kom tau raws li qhov yuav tsum tau ua pelletizing lossis smelting. Qhov zoo tshaj plaws slurry pH - pom tias nyob ze 6.8 hauv cov kab ke nplua nuj hlau tab sis cov ntsiab cai zoo sib xws siv rau tungsten-molybdenum ores - txo cov dej noo ntawm lub ncuav mog qab zib thiab txhim kho cov yam ntxwv ntawm kev tuav. Cov kev hloov pauv xws li kev lim siab, lub sijhawm voj voog, thiab feem pua ntawm cov khoom noj pub tau hloov kho tsis tu ncua siv cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry. Kev nce qib hauv kev ntsuas micro-moisture thiab kev tshuaj xyuas cov qauv (void fraction, cake density) yog siv rau kev tswj hwm zoo dua, txo qhov kev pheej hmoo ntawm cov dej seem cuam tshuam nrog kev ua cov concentrate tom qab. Kev lim dej tsis zoo ua rau cov nqi thauj mus los nce, ua rau muaj kev pheej hmoo ib puag ncig vim kev tswj dej, thiab tuaj yeem ua rau cov kav dej concentrate lossis kev ua haujlwm ntawm lub tank buffer tsis ruaj khov. Kev lim dej zoo tsis yog tsuas yog ua kom ntseeg tau tias cov khoom huv si, nws kuj txhawb nqa qhov ntim ntawm cov khoom, txhim kho kev rov qab dej, thiab txo cov kev cuam tshuam kev ua haujlwm txuas nrog cov lim dej tsis ruaj khov.
Kev siv zog los ua kom zoo dua cov txheej txheem tswj cov txheej txheem flotation suav nrog kev hloov kho cov tshuaj reagent dosage, kev tsim cov kav dej xa cov concentrate, thiab kev ua kom zoo dua qhov tawm ntawm lub tank buffer. Kev koom ua ke ntawm kev saib xyuas siab heev—xws li Lonnmeter sensor systems—ua rau muaj kev tswj hwm hloov kho tau tiag tiag, ua kom ntseeg tau tias muaj kev sib xyaw thiab kev huv si thoob plaws theem flotation thiab kev tuav.
Cov Ntsiab Lus Tseem Ceeb rau Kev Ntsuas Slurry
Kev saib xyuas zoo ntawm cov ore slurry concentration yog qhov tseem ceeb hauv kev ua kom zoo dua cov txheej txheem tungsten-molybdenum flotation. Kev tswj hwm ntawm cov chaw tseem ceeb - los ntawm cov kav dej xa cov concentrate mus rau qhov tawm ntawm lub tank buffer thiab cov chaw lim dej - ua kom muaj kev ruaj khov ntawm cov txheej txheem, kev siv cov tshuaj reagent zoo, thiab kev rov qab tau cov minerals zoo tshaj plaws. Hauv qab no yog cov cheeb tsam tseem ceeb ntawm kev tsom mus rau thiab lawv cov tswv yim zoo tshaj plaws.
Kev Ua Haujlwm ntawm Cov Kav Dej Concentrate Conveying
Qhov ruaj khov ntawm kev thauj cov slurry hauv cov kav dej concentrate yog qhov tseem ceeb rau kev ua cov dej ntws mus tas li. Kev hloov pauv ntawm cov slurry concentration tuaj yeem ua rau cov kav dej txhaws, hnav ntau dhau, lossis tsis muaj txiaj ntsig zoo. Txhawm rau daws qhov teeb meem no, cov chaw ua haujlwm niaj hnub no siv cov kev soj ntsuam inline slurry density - feem ntau yog siv Lonnmeter sensors. Cov kev ntsuas qhov ceev tiag tiag no ua rau cov neeg teb xov tooj tuaj yeem:
- Kho qhov ceev ntawm lub twj tso kua mis thiab cov nqi ntws ntawm cov kav dej kom tswj tau cov feem pua ntawm cov khoom khov.
- Tshawb nrhiav qhov txawv txav uas yuav qhia tau tias nws tab tom poob, xuab zeb, lossis kub dhau hauv cov kav dej tam sim ntawd.
- Txhawb kev faib cov reagent zoo tshaj plaws los ntawm kev txuas cov ntaub ntawv ceev rau cov tshuab dosing tsis siv neeg.
Kev thauj cov khoom sib xyaw ruaj khov los ntawm cov kav dej uas tau saib xyuas zoo yog qhov tseem ceeb rau kev tswj cov khoom sib xyaw kom zoo thiab txo cov kev cuam tshuam kev ua haujlwm hauv lub voj voog flotation dav dua, thaum kawg ua rau ob qho tib si tungsten thiab molybdenum rov qab tau zoo.
Kev Saib Xyuas thiab Kho Qhov Tawm Ntawm Lub Taub Hau Buffer
Cov thoob dej buffer ua haujlwm ua cov theem sib npaug tseem ceeb, ua kom du thiab txo qhov hloov pauv ntawm cov khoom noj thiab tsim kom muaj cov khoom siv slurry rau cov txheej txheem molybdenum flotation. Cov kev ntsuas tswj tseem ceeb ntawm qhov hluav taws xob ntawm lub thoob dej buffer suav nrog:
- Kev soj ntsuam tas mus li ntawm cov slurry concentration thiab density (dua, feem ntau ntawm Lonnmeter sensors).
- Kev hloov kho tsis siv neeg ntawm cov qhov tso pa tawm lossis cov twj tso kua mis raws li kev nyeem ntawv tiag tiag kom tswj tau qhov sib npaug ntawm cov khoom noj.
- Kev sib xyaw ua ke ntawm cov agitators ua haujlwm ntawm qhov ceev zoo tshaj plaws, ua kom muaj kev sib xyaw ua ke ntawm cov khoom khov kho kom tiv thaiv kev faib ua pawg lossis kev nce siab tsis tau xav txog.
Kev tswj hwm lub thawv buffer zoo ua rau muaj kev siv cov lus qhia txog kev siv cov tshuaj reagent flotation kom raug. Los ntawm kev sib txuas cov zis sensor nrog cov voj voog tswj hwm dynamic, cov neeg teb xov tooj tiv thaiv ob qho tib si tsis txaus thiab overdosing - cov xwm txheej uas tuaj yeem txo qhov kev xaiv lossis kev rov qab los hauv cov txheej txheem tungsten-molybdenum ore flotation.
Piv txwv li, kev tshawb fawb qhia tau hais tias kev ua kom cov lus teb rov qab ntawm cov sensors ntawm lub tank buffer thiab cov chav ntsuas reagent ua rau muaj kev ruaj khov ntawm kev ntab thiab kev sib npaug ntawm qib concentration, txo qis kev cuam tshuam tes thiab qhov yuam kev.
Kev Sib Koom Tes ntawm Kev Ntsuas Qhov Xwm Txheej ntawm Kev Lim Dej
Tom qab kev flotation, cov txheej txheem lim dej yuav tsum tau koom ua ke nrog cov txheej txheem saib xyuas cov slurry concentration. Kev lim dej zoo txiav txim siab qhov kawg concentrate noo noo thiab mineralization degree, ncaj qha cuam tshuam rau kev ua tiav downstream thiab cov khoom zoo. Cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry suav nrog:
- Kev taug qab tiag tiag ntawm cov khoom noj thiab cov khoom lim dej nrog cov cuab yeej inline.
- Kev ntsuam xyuas tam sim ntawd ntawm kev ua haujlwm ntawm kev lim dej kom ua rau muaj kev kho kom raug (piv txwv li, kho lub sijhawm ntawm lub tshuab nqus tsev lossis lub sijhawm lim dej).
- Txuas cov tshuab tswj kev lim dej rau kev saib xyuas cov slurry sab saud, ua rau muaj kev hloov kho kwv yees los daws qhov kev hloov pauv ntawm cov xwm txheej pub mis.
Kev ntsuam xyuas sib xyaw ua ke pab daws cov teeb meem ntawm cov mineralization siab hauv kev flotation, txhim kho kev dewatering thaum tseem khaws cov concentrate zoo. Cov txheej txheem siab heev - xws li microbubble flotation extraction - qhia tau hais tias kev tswj cov slurry concentration txhim kho hydrophobic complex tsim, ua rau muaj kev rov qab tau ntau dua ntawm molybdenum thiab tsawg kawg tungsten poob.
Piv txwv ua haujlwm
- Cov av nplaum tawm ntawm cov hlwb flotation thiab nkag mus rau hauv cov tank buffer.
- Cov ntsuas Lonnmeter pheej saib xyuas cov slurry ntom ntawm qhov tawm ntawm lub tank buffer.
- Kev ntsuas tshuaj thiab kev sib xyaw ua haujlwm tsis siv neeg teb rau lub sijhawm tiag tiag kom tswj tau qhov sib xyaw ua ke ntawm cov khoom khov kho.
- Cov slurry uas ruaj khov lawm mus dhau ntawm cov kav dej concentrate, nrog rau cov ntaub ntawv ceev nrooj tiag tiag ua rau muaj kev hloov kho sai.
- Thaum lub sijhawm lim dej, kev saib xyuas hauv kab pab txhawb kev txheeb xyuas tam sim ntawd ntawm cov txheej txheem sib txawv, ua kom ntseeg tau tias kev lim dej zoo.
Los ntawm kev muab kev saib xyuas tag nrho ntawm cov ntsiab lus tseem ceeb no, cov nroj tsuag txo qis qhov sib txawv ntawm cov txheej txheem, txhim kho cov txheej txheem kev ua kom zoo dua qub, thiab xyuas kom meej tias cov khoom zoo sib xws thoob plaws hauv lub voj voog tungsten-molybdenum flotation.
Cov Khoom Siv Txheej Txheem Molybdenum Flotation
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Cov Txuj Ci thiab Cov Cuab Yeej Siv Rau Kev Ntsuas Qhov Ntsuas Kom Tseeb
Kev soj ntsuam kom raug ntawm cov ore slurry concentration hauv tungsten-molybdenum flotation yog lub hauv paus tseem ceeb rau kev ua kom zoo dua ob qho tib si flotation efficiency thiab rov qab tau. Kev xaiv thiab kev ua haujlwm ntawm cov cuab yeej siv zoo, cov txheej txheem npaj qauv, thiab cov tswv yim kev koom ua ke yog qhov tseem ceeb rau kev tswj hwm cov txheej txheem txhim khu kev qha.
Kev Siv Cov Khoom Siv thiab Cov Kev Xaiv Sensor Hauv Online
Muaj ntau yam thev naus laus zis muab kev ntsuas lub sijhawm tiag tiag ntawm cov tungsten-molybdenum ore slurry concentration:
Coriolis Flowmetersxa cov kev ntsuas ncaj qha, qhov tseeb siab ntawm cov dej ntws thiab cov slurry ceev. Thaum slurry hla dhau lawv cov raj vibrating, kev hloov pauv theem raug txhais ua cov ntaub ntawv ceev tiag tiag. Cov meters no muaj zog tiv thaiv kev hloov pauv ntawm qhov kub thiab qhov hnyav ntawm cov khoom me me, tseem ceeb rau cov matrices sib txawv ntawm cov txheej txheem molybdenum flotation. Qhov zoo tshaj plaws yog lawv qhov tseeb, txawm tias nyob rau ntawm cov qib mineralization siab, tseem ceeb rau kev tswj hwm kev ua haujlwm flotation ruaj khov thiab kho cov tshuaj reagent kom raug. Txawm li cas los xij, lawv cov nqi teeb tsa thiab kev saib xyuas tuaj yeem siab dua lwm txoj hauv kev.
Cov Sensors Ultrasonicmuab kev soj ntsuam zoo, tsis muaj kev cuam tshuam los ntawm kev ntsuas lub sijhawm nws siv rau cov nthwv dej ultrasonic hla dhau cov slurry, txiav txim siab volumetric ntws thiab qhov ceev. Cov no yog qhov tseem ceeb tshwj xeeb qhov twg clogging thiab abrasion yog cov txheej txheem txhawj xeeb lossis qhov twg ntau zaus downtime rau kev txij nkawm tsis lees txais. Txawm hais tias tsis meej hauv cov huab hwm coj ntws li Coriolis meters, ultrasonic sensors tuaj yeem tsim nyog thaum teb sai thiab tsawg txij nkawm yog qhov tseem ceeb.
LonnmeterCov Sensors Concentration Slurrysiv cov thev naus laus zis ultrasonic siab heev rau kev taug qab qhov ceev hauv kab. Cov sensors no sib xyaw nrog cov txheej txheem tswj cov txheej txheem rau kev tawm tswv yim tam sim ntawd, tso cai rau kev ua kom zoo dua ntawm cov txheej txheem flotation, suav nrog kev hloov kho qhov hluav taws xob ntawm lub tank buffer thiab cov nqi ntws ntawm cov kav dej concentrate. Cov pov thawj hauv thaj chaw qhia tau hais tias kev nyeem ntawv raug los ntawm Lonnmeter sensors ncaj qha txhawb nqa cov tswv yim ua kom zoo dua ntawm cov txheej txheem flotation, txhim kho cov kev daws teeb meem thauj cov concentrate, thiab txo qhov sib txawv ntawm cov slurry sib xws.
Cov Kev Xyaum Zoo Tshaj Plaws rau Kev Koom Tes rau hauv Flotation Optimization
Kev sib koom ua ke ntawm kev saib xyuas concentration rau hauv cov voj voog flotation ua rau muaj kev ua tau zoo dua:
Kev Sib Koom Tes Sensor nrog Kev Tswj Xyuas Txheej Txheem:Cov sensors inline, xws li cov los ntawm Lonnmeter, yuav tsum txuas ncaj qha rau cov distributed control systems (DCS) lossis programmable logic controllers (PLCs). Qhov no tso cai rau cov ntaub ntawv concentration tiag tiag los kho cov lus qhia flotation reagent dosing, pH targets, air rates, thiab lwm yam tseem ceeb - tsim kev tswj hwm kaw-loop rau kev teb tam sim ntawd. Cov neeg ua haujlwm yuav tsum siv cov qauv sensor mos, xws li LSTM neural networks, ua cov txheej txheem saib xyuas xaiv tau rau kev txhim kho ntxiv hauv cov xwm txheej nyuaj lossis hloov pauv sai ntawm cov nroj tsuag.
Cov Txheej Txheem Kuaj Xyuas:Yuav tsum tsim thiab lees paub cov txheej txheem sau thiab tuav cov qauv kom ruaj khov kom ntseeg tau tias cov ntaub ntawv sensor online thiab cov txiaj ntsig ntawm chav kuaj mob sib raug zoo. Qhov no suav nrog kev tsim cov kav dej rau kev xa cov concentrate kom txo cov cheeb tsam tuag thiab xyuas kom meej tias muaj kev sib xyaw ua ke, nrog rau kev ua kom zoo dua ntawm lub qhov tawm ntawm lub tank buffer kom ruaj khov rau kev tshuaj xyuas downstream.
Kev Kho thiab Kev Txij Nkawm:Kev ntsuas tsis tu ncua nrog cov txheej txheem hauv chaw kuaj mob uas ntseeg tau, nrog rau kev saib xyuas kev txav mus los, yog qhov tsim nyog los lav qhov tseeb thiab kev sib xws. Cov kev coj ua txij nkawm yuav tsum haum rau cov cuab yeej xaiv - Coriolis meters xav tau kev ntxuav tsis tu ncua, thaum cov sensors ultrasonic thiab Lonnmeter inlines tau txais txiaj ntsig los ntawm kev lees paub cov teeb liab thiab kev kuaj xyuas fouling.
Cov Lus Qhia Txog Cov Ntaub Ntawv Rau Kev Txhim Kho Reagent:Txhua lub tshuab ntsuas lub sijhawm tiag tiag yuav tsum pub ncaj qha rau hauv cov algorithms lossis cov lus qhia ntawm tus neeg teb xov tooj rau kev ua kom zoo dua cov tshuaj reagent hauv kev flotation. Qhov no txhim kho ob qho tib si kev xaiv ntawm cov txheej txheem molybdenum flotation thiab kev ua haujlwm ntawm kev siv cov peev txheej, thaum txo cov nqi thiab kev cuam tshuam rau ib puag ncig.
Los ntawm kev siv cov cuab yeej thiab cov txheej txheem saib xyuas no, cov neeg ua cov khoom siv minerals tuaj yeem daws cov teeb meem ntawm cov mineralization siab hauv kev flotation thiab tswj hwm qhov zoo tshaj plaws, kev ua haujlwm ntawm cov nroj tsuag zoo thoob plaws ntau yam xwm txheej pub mis thiab cov khoom siv hauv lub cev.
Cov Tswv Yim Rau Kev Txhim Kho Cov Txheej Txheem Flotation
Kev kho qhov koob tshuaj reagent yog qhov tseem ceeb rau kev ua kom zoo dua ntawm cov txheej txheem flotation rau tungsten-molybdenum ores. Kev hloov pauv ntawm cov yam ntxwv ntawm ore—xws li qib mineralization, qhov loj ntawm cov noob, thiab qhov muaj cov mineral gangue—xav tau cov lus qhia txog kev siv reagent dosing uas yoog tau, raws li cov ntaub ntawv. Cov txheej txheem uas tau ua pov thawj suav nrog kev kuaj tas mus li thiab kev kho qhov koob tshuaj raws li cov ntsuas slurry concentration tiag tiag, nrog Lonnmeter sensors xa cov lus teb tam sim ntawd. Piv txwv li, thaum cov mineralization ntawm ore nce ntxiv, cov koob tshuaj collector xaiv feem ntau xav tau kev hloov kho me ntsis kom txo qis kev tso tawm thiab tswj kev ruaj khov ntawm cov npuas. Cov qauv txheej txheem teb tau siv los ntsuas kev sib cuam tshuam ntawm reagent thiab kwv yees cov txiaj ntsig rho tawm, ua kom ntseeg tau tias cov txheej txheem flotation molybdenum zoo.
Cov tswv yim tswj hwm siab heev siv cov ntaub ntawv txheej txheem ntau yam, siv Lonnmeter online sensors rau kev teb cov txheej txheem dynamic. Rau cov ores nrog qib siab mineralization, ntau zaus sensor-tsav dosage recalibration suav cov pH sib txawv thiab cov khoom khov-rau-kua piv, txo qhov poob ntawm cov minerals muaj nqis. Thaum lub sijhawm molybdenum froth flotation techniques, sib phim hom collector thiab depressant regimen rau cov txheej txheem mineralogy - txhawb nqa los ntawm kev saib xyuas hauv-kab - ncaj qha cuam tshuam rau qib thiab rov qab. Ib qho piv txwv ua tau zoo yog kev siv lub hom phiaj ntawm synergistic modifiers, xws li sib xyaw bio-based depressants, uas tau xa tawm xaiv thaum gangue minerals zoo li fluorite nce, raws li kev tshawb fawb nto analytics.
Kev txhim kho kev rov qab tau cov khoom me me tseem yog qhov tseem ceeb hauv cov txheej txheem tungsten-molybdenum ore flotation. Kev flotation ib txwm muaj feem ntau tsis txaus rau cov khoom me me thiab ultrafine tungsten thiab molybdenite. Cov roj agglomerate flotation (OAF) muab cov kev daws teeb meem siab heev, siv cov roj tswj kev ntsuas thiab kev sib xyaw kom sib sau ua ke thiab txhawb lawv cov floatability. Cov kev tshawb fawb qhia txog qhov tseem ceeb ntawm kev ua kom zoo dua cov kev ua haujlwm OAF - ntim roj, qhov loj me ntawm cov khoom me me, thiab kev sib xyaw kom muaj zog - kom ua tiav kev rov qab tau zoo dua los ntawm cov khoom lag luam thiab cov khoom noj khoom haus. Piv txwv li, OAF nce cov nqi rov qab tau molybdenite los ntawm cov khoom me me los ntawm kev kho cov roj thiab cov khoom siv slurry thiab siv cov txheej txheem tswj kev ntxiv reagent, ua tau zoo dua li cov qauv hlau-organic complex flotation rau cov txheej txheem loj me no.
Cov kev tswj hwm kev ua haujlwm yuav tsum muab kev saib xyuas zoo nrog kev cuam tshuam tsom mus rau kom txo qis kev poob ntawm cov tshuaj thiab ua kom qib siab tshaj plaws. Kev saib xyuas qhov concentration tas mus li nrog Lonnmeter sensors ntawm cov nodes tseem ceeb, xws li cov qhov tawm ntawm lub tank buffer thiab cov chaw sib txuas ntawm cov kav dej concentrate, tso cai rau kev hloov kho cov tshuaj reagent sai thiab kev hloov pauv ntws. Cov ntsiab lus khov siab uas tau cim hauv cov kav dej yuav ua rau muaj kev hloov pauv tsis siv neeg hauv cov nqi pub dej, kev siv tshuab ua kom muaj zog, lossis kev caij tsheb kauj vab / depressant. Cov kev daws teeb meem thauj cov tshuaj zoo, suav nrog kev tsim cov kav dej kom txo qis kev tso dej thiab ua kom zoo dua qhov ceev ntawm slurry, txhawb nqa kev hloov pauv concentrate qib siab, qis-poob.
Cov txheej txheem lim dej ore slurry tau koom ua ke los txhim kho kev ruaj khov ntawm cov txheej txheem thiab qhov zoo ntawm cov khoom siv downstream. Cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry hais txog kev xaiv cov khoom siv lim dej hloov kho kom haum rau cov mineralization slurry, kev sib xws ntawm cov khoom noj, thiab cov dej noo uas xav tau. Kev lim dej kom zoo tsis yog tsuas yog ua rau cov khoom noj rau kev ntab thiab kev xa khoom xwb, tab sis kuj txhawb nqa kev siv tshuaj reagent tas li thiab tiv thaiv kev cuam tshuam ntawm cov txheej txheem vim muaj kev hloov pauv ntawm cov khoom khov.
Kev sib xyaw ua ke ntawm kev siv cov tshuaj reagent zoo tshaj plaws, kev tswj cov txheej txheem siab heev—xws li kev saib xyuas lub sijhawm tiag tiag raws li Lonnmeter—thiab kev hloov kho kev ua haujlwm tsom mus rau kev ua haujlwm ua rau muaj kev txhim kho tas mus li hauv kev ua haujlwm ntawm lub voj voog tungsten-molybdenum. Cov tshuaj reagents thiab cov txheej txheem tswj hwm uas tau xaiv ua ke ua ke ua kom cov nqi rov qab zoo tshaj plaws, tsa cov qib sib xyaw, thiab txwv kev cuam tshuam rau ib puag ncig thiab cov nqi reagent hla cov khoom noj sib txawv.
Txhim Kho Kev Ua Haujlwm Hauv Qab: Kev Thauj Khoom thiab Kev Lim Dej
Kev xa khoom thiab lim dej kom zoo yog qhov tseem ceeb rau kev ua kom zoo dua cov txheej txheem molybdenum flotation. Kev tsim qauv thiab kev ua haujlwm ntawm cov kav dej kom zoo txo qhov kev thaiv thiab tswj kev xa khoom tas mus li. Cov kev coj ua tseem ceeb suav nrog kev siv cov khoom siv uas tsis yooj yim puas tsuaj hauv cov ntu hnav siab thiab kev ntsuas qhov loj ntawm cov kav dej kom phim cov khoom siv slurry solids concentration thiab cov nqi ntws, tiv thaiv kev poob thiab kev tsim cov ntsaws. Kev tshuaj xyuas thiab kev ntxuav tas li pab nrhiav thiab tshem tawm cov kev thaiv, thaum kev saib xyuas tas mus li ntawm qhov sib txawv ntawm cov kav dej muab kev ceeb toom thaum ntxov ntawm cov khoom tso lossis kev sib sau ua ke, txhawb kev thauj mus los tsis tu ncua.
Cov kev teeb tsa qhov hluav taws xob ntawm lub tank buffer ua lub luag haujlwm tseem ceeb hauv kev ruaj khov ntawm kev xa cov ore slurry mus rau cov tshuab lim dej. Cov tank yuav tsum muaj cov txheej txheem ncua, xws li cov agitators uas tau teeb tsa zoo nrog cov chaw teeb tsa hluav taws xob hloov kho tau, kom cov khoom me me faib sib npaug, txawm tias cov theem tank hloov pauv thaum lub sijhawm ua haujlwm. Qhov chaw tso tawm zoo tshaj plaws yog nyob ntawm kev tswj hwm "kev ceev ntawm kev ncua" thiab qhov siab ntawm huab, txo cov khoom me me thiab zam kev pub tsis sib xws. Cov baffles sab hauv thiab cov kab ntws du ua kom cov slurry tawm hauv txoj kev tswj hwm, ruaj khov, txo qhov turbulence thiab txhawb nqa kev ruaj khov ntawm cov txheej txheem downstream. Cov qauv tsim yuav tsum xav txog tus cwj pwm tsis yog Newtonian ntawm cov slurry siab, thiab kev siv cov thawv faib khoom nrog kev ywj pheej hydraulic rau ntau qhov tawm ntxiv txhim kho kev ntseeg tau.
Thaum cov ore slurry mus txog qhov lim, qhov kev xaiv ntawm cov thev naus laus zis cuam tshuam ncaj qha rau qhov zoo ntawm cov concentrate thiab kev tswj cov dej noo. Cov txheej txheem lim siab - xws li phaj-thiab-ncej thiab membrane phaj lim xovxwm - zoo heev hauv kev ua tiav cov dej noo tsawg. Hauv cov kab ke no, slurry raug yuam los ntawm cov lim xov xwm los ntawm kev siv siab, tsim ib lub ncuav mog qab zib. Cov tiam tom ntej membrane phaj xovxwm inflate lub membranes rau qhov kev nias thib ob, tso tawm ntau dej thiab tsim cov qhuav dua, qib siab dua concentrate, zoo tagnrho rau tungsten-molybdenum flotation txoj kev. Cov xovxwm no muaj cov yam ntxwv txo lub sijhawm voj voog, ntau dua throughput, thiab tsis siv neeg ntxuav thiab phaj tuav rau kev txhim kho kev ntseeg siab thiab txo kev txij nkawm.
Kev lim dej los ntawm lub tshuab nqus tsev, siv dav vim nws yooj yim, siv lub tshuab nqus tsev los tshem tawm cov kua ntawm cov slurry, ua rau cov khoom muaj cov dej noo ntau dua. Txawm hais tias tsim nyog rau cov ntawv thov uas tsis tas yuav tsum muaj kev txwv dej noo ntau, cov tshuab nqus tsev feem ntau xav tau cov kauj ruam ziab tom qab lim. Hauv kev ua haujlwm siab heev, ntau theem kev qhia yog qhov tshwm sim - thawj zaug dewatering los ntawm lub tshuab nqus tsev, ua raws li kev lim dej siab lossis kev ziab thermal - sib npaug ntawm cov khoom siv, kev siv hluav taws xob, thiab cov qauv kev huv ntawm cov khoom.
Kev saib xyuas tsis siv neeg pab txhawb rau cov tswv yim ua kom cov txheej txheem flotation zoo dua, tshwj xeeb tshaj yog rau kev tswj cov dej noo thiab kev sib xws ntawm cov khoom siv. Cov tshuab ntsuas lub sijhawm tiag tiag xws li Lonnmeter ntsuas cov dej ntws thiab cov dej ntws, sib xyaw nrog cov txheej txheem tswj kev lim dej kom hloov kho qhov ceev ntawm cov dej ntws thiab cov tshuaj reagent. Cov tshuab no tau qhia txog kev ntseeg tau ntawm cov khoom siv, txo cov tshuaj reagent, thiab tiv thaiv kev cuam tshuam tsis tau npaj tseg hauv kev ua cov khoom siv hauv cov zaub mov thiab cov chaw ua cov hlau lead-zinc. Kev saib xyuas tsis siv neeg txhawb nqa cov kev daws teeb meem thauj cov tshuaj concentrate zoo thiab kev ua kom lub tank tawm zoo dua, ua kom cov kab ke hauv qab tswj tau cov qib kev ua tau zoo tshaj plaws.
Cov kev coj ua zoo tshaj plaws ntawm kev lim dej xav tau cov thev naus laus zis sib phim kom sib xyaw cov yam ntxwv thiab cov kev xav tau ntawm cov dej ntws. Rau cov tungsten thiab molybdenum concentrates, ultrahigh pressure membrane phaj presses muab cov dej noo qis tshaj plaws thiab lub sijhawm voj voog sai tshaj plaws, txhawb nqa kev thauj mus los thiab kev ua tiav ntxiv. Kev siv tshuab thiab cov khoom siv lim dej ruaj khov, hnav-resistant pab ua kom lub sijhawm ua haujlwm siab tshaj plaws thiab kev ua haujlwm zoo tshaj plaws. Kev ntsuam xyuas tsis tu ncua ntawm cov kav dej thiab lub thawv buffer tsim, nrog rau kev saib xyuas kev sib xyaw tsis siv neeg, txhawb nqa cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry thiab kev hloov kho cov tshuaj reagent dosage, kom ntseeg tau tias cov khoom zoo thiab kev ua haujlwm zoo ntawm cov dej ntws.
Kev Xav Txog Ib puag ncig thiab Kev Ua Haujlwm
Qib siab ntawm cov mineralization hauv cov voj voog flotation ua rau muaj kev cov nyom sib txawv rau kev ua haujlwm ruaj khov, tshwj xeeb tshaj yog hauv molybdenum flotation. Lub zog ionic siab hauv cov dej ua haujlwm hloov pauv cov khoom ntawm cov minerals thiab cuam tshuam rau qhov ua tau zoo ntawm cov collectors thiab depressants. Piv txwv li, sodium metabisulfite xaiv depresses chalcocite thaum txhim kho molybdenite rov qab, txawm tias ion accumulation hem reagent xaiv thiab tag nrho cov txheej txheem ruaj khov. Kev sib xyaw sodium metabisulfite nrog thionocarbamate collectors feem ntau ua rau muaj kev xaiv zoo dua thiab molybdenum rov qab hauv cov txheej txheem tungsten-molybdenum ore flotation nyuaj, yog tias cov tshuaj lom neeg dej raug tswj hwm nruj.
Kev tswj hwm ib puag ncig nyob rau hauv kev ua kom muaj zog mineralization tsom mus rau kev txo qis cov kua qaub tsim thiab cov hlau hnyav yaj hauv cov tailings. Cov txheej txheem kho dej xws li aeration thiab Fenton oxidation ua kom txo qis cov tshuaj oxygen xav tau (COD), txhawb nqa kev ua raws li cov cai ib puag ncig thiab txo cov kev pheej hmoo ntawm cov hlau hnyav leaching. Txawm hais tias lawv muaj txiaj ntsig zoo, cov txheej txheem oxidation siab heev no tseem tsis tshua muaj nyob rau ntawm qhov ntsuas kev lag luam vim yog tus nqi thiab kev ua haujlwm nyuaj.
Kev tswj hwm qhov sib npaug ntawm dej yog ib qho kev txwv tsis pub ua haujlwm tas li hauv cov voj voog flotation. Kev siv dej rov ua dua tshiab, uas xav tau rau kev ruaj khov hauv cov cheeb tsam uas tsis muaj dej, ua rau muaj kev sib sau ua ke ntawm cov ions thiab cov tshuaj reagents seem - cov no cuam tshuam tsis zoo rau kev ruaj khov ntawm cov npuas thiab kev ua haujlwm tsis zoo. Cov kev coj ua zoo tshaj plaws hauv kev ua haujlwm suav nrog kev saib xyuas kev hloov pauv ntawm lub caij thiab thaj chaw hauv cov dej ua haujlwm thiab pib cov txheej txheem lim dej hloov kho, xws li kev ua kom pom tseeb ntawm lub cev thiab kev tso dej tawm. Kev ua kom zoo dua ntawm lub tank buffer yog qhov tseem ceeb los tswj lub sijhawm nyob hydraulic, txo cov teebmeem surge, thiab tswj cov khoom sib xyaw ntawm cov tshuaj reagent thiab cov khoom slurry.
Kev siv cov tshuaj reagent kom zoo tshaj plaws hauv kev ua kom cov dej ntws zoo yog qhov tseem ceeb thaum siv cov slurries uas muaj cov minerals ntau. Kev siv cov tshuaj depressants, collectors, thiab pH modifiers kom raug ua kom muaj kev sib cais minerals zoo thiab txo qhov scaling hauv cov kav dej thiab cov buffer tanks. Piv txwv li, kev siv BK511 ua ib qho depressant tau ua pov thawj tias muaj molybdenum concentrate qib thiab kev rov qab zoo dua piv rau cov sodium hydrosulfide ib txwm muaj, thaum txo qhov kev pheej hmoo ntawm scaling thiab cov kav dej thaiv. Cov kev daws teeb meem thauj cov concentrate zoo, nrog rau cov kav dej concentrate conveying uas tsim los zoo, txhawb nqa kev ntws tas li thiab ua kom yooj yim rau kev txij nkawm.
Kev siv cov slurry yuav tsum daws qhov viscosity, abrasiveness, thiab cov khoom khov uas ua los ntawm cov mineralization siab. Cov txheej txheem lim dej ore slurry—xws li kev lim siab thiab kev tshuaj ntsuam mesh zoo—yog xaiv raws li qhov loj me ntawm cov khoom me me, cov ntsiab lus mineral, thiab cov kev xav tau zoo ntawm kev lim dej. Cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry suav nrog kev lim dej theem kom zoo dua qub thiab txo qis kev ua qias tuaj ntawm cov dej, tiv thaiv kev ua haujlwm ntawm cov dej ntws thiab cov dej zoo.
Cov lus qhia txog kev siv tshuaj reagent pom zoo kom muaj kev ntsuas thiab kho kom raug raws li cov yam ntxwv ntawm cov hlau thiab cov ntaub ntawv tiag tiag. Kev saib xyuas tas li siv cov cuab yeej meej xws li Lonnmeter ua rau muaj kev hloov kho raws sijhawm hauv kev ua cov tshuaj reagent, pab tswj kev sib cais zoo tshaj plaws thiab txhawb nqa kev ruaj khov ntawm ib puag ncig. Piv txwv los ntawm cov nroj tsuag flotation Cu-Ni nruab nrab qhia tau hais tias kev siv tshuaj reagent thiab kev tswj dej ua ntej, tsim rau cov teeb meem mineralization ntawm qhov chaw, txhim kho cov txiaj ntsig ntawm cov txheej txheem flotation molybdenum tas li thiab txo cov kev cuam tshuam rau ib puag ncig.
Cov Lus Qhia Siv Tau Rau Cov Neeg Ua Haujlwm Hauv Hoobkas Thiab Cov Kws Ua Haujlwm
Daim Ntawv Teev Cov Kauj Ruam Rau Kev Saib Xyuas Cov Chaw Tswj Xyuas Tseem Ceeb
Cov chaw ua dej ntws ua cov tungsten-molybdenum ore vam khom kev tswj hwm tas mus li ntawm cov ntsiab lus tseem ceeb. Siv daim ntawv teev npe no los saib xyuas cov kav dej, cov thoob dej buffer, thiab cov theem lim dej:
Cov Ntsiab Lus Tswj Kav Dej
- Xyuas kom tseeb tias cov chaw pub mov, cov qhov tawm, thiab cov khoov rau kev txav mus los ntawm cov slurry tsis muaj kev thaiv.
- Siv cov inline sensors los tshuaj xyuas qhov ceev, qhov ceev, thiab feem pua ntawm cov khoom khov. Siv cov cuab yeej Lonnmeter los xyuas kom meej tias cov ntawv nyeem puas sib xws.
- Saib xyuas seb puas muaj qhov poob siab tsis zoo, qhia tias tej zaum yuav muaj kev thaiv lossis hnav ntau dhau.
- Siv cov kev kuaj xyuas kev hnav khaub ncaws ntawm cov kav dej thiab khaws cov ntaub ntawv ntawm kev ua haujlwm ntawm lub twj tso kua mis thiab lub valve.
Cov Ntsiab Lus Tswj Xyuas Lub Thawv Buffer
- Paub meej tias qhov ceev ntawm lub agitator thiab lub impeller mob kom tswj tau qhov kev ncua thiab kev sib xws.
- Kho cov ntsuas qib; khaws cov ntim slurry kom nyob rau hauv qhov tsawg kawg nkaus/siab tshaj plaws uas pom zoo kom tiv thaiv kev poob qis thiab kev ntws dhau.
- Ua tib zoo kuaj thiab tshuaj xyuas cov slurry kom paub txog qhov concentration ntawm cov khoom khov. Siv Lonnmeter probes rau kev nyeem cov ntom ntom tam sim ntawd.
- Soj ntsuam lub sijhawm nyob los ntawm kev txheeb xyuas cov nqi ntws tawm thiab cov theem ua haujlwm.
Cov Ntsiab Lus Tswj Xyuas Theem Kev Lim Dej
- Tshuaj xyuas seb cov dej nkag mus rau hauv lub lim dej puas sib xws; ua kom qhov kev ncua deb ntawm cov dej ntws mus rau sab saud zoo dua kom txo qhov kev hloov pauv.
- Xim xyuas qhov zoo ntawm cov khoom siv lim dej thiab qhov sib txawv ntawm lub zog ntawm cov khoom lim.
- Xyuas kom tseeb tias cov dej tawm hauv lub ncuav mog qab zib thiab qhov pom tseeb ntawm cov lim dej; kho cov chaw teeb tsa ua haujlwm yog tias pom tias qhov muag tsis pom kev lossis dej noo ntau dhau.
- Teem sijhawm saib xyuas kev tiv thaiv rau cov khoom lim thiab daws qhov teeb meem ntawm lub foob lossis lub ncuav mog qab zib sai sai.
Cov Txheej Txheem daws teeb meem rau Cov Teeb Meem Slurry Concentration
Cov lus teb kom zoo txo qhov downtime thiab tiv thaiv kev ua haujlwm ntawm kev ntab dej:
Over-Dilution
- Tshawb xyuas cov ntsiab lus ntxiv dej; txo cov dej nkag yog tias cov slurry ntom ntog qis dua qhov txwv uas tau teem tseg rau kev ua haujlwm ntawm kev ntab.
- Tshawb xyuas qhov kev ntsuas sensor (tshwj xeeb tshaj yog Lonnmeter) thiab hla-verify nrog kev kuaj tes.
- Kho qhov kev sib txhuam ntawm lub thawv buffer kom txwv cov cheeb tsam sib tov uas ua rau muaj kev sib xyaw tsis sib xws.
Reagent Tsis Sib Npaug
- Tshuaj xyuas cov khoom siv dosing thiab piv rau qhov ntxiv reagent tiag tiag piv rau cov ntsiab lus teeb tsa los ntawm kev ua kom zoo dua cov tshuaj reagent dosage hauv flotation.
- Saib xyuas cov yam ntxwv ntawm cov npuas thiab cov nqi rov qab los siv cov txheej txheem molybdenum froth flotation; qhov tsis sib npaug feem ntau pom tias yog kev xaiv tsis zoo.
- Kho cov reagent thiab modifier ntws raws sijhawm tiag tiag qhov twg cov lus tawm tswv yim online tso cai; sau cov kev kho kom raug.
Kev thaiv lim
- Siv cov kev coj ua zoo tshaj plaws hauv kev lim cov hlau los soj ntsuam kev npaj cov slurry sab saud. Cov nplua ntau dhau lossis qib mineralization siab yuav ua rau txhaws.
- Cov lim dej rov qab rau lub sijhawm luv luv; tshuaj xyuas seb puas muaj cov khib nyiab lossis cov tshuaj lom neeg.
- Hloov qhov ceev ntawm kev pub mis lossis kho qhov koob tshuaj flocculant / frother kom tiv thaiv kev dig muag sai.
Kev Hloov Kho Cov Txheej Txheem Flotation Optimization rau Cov Xwm Txheej Hloov Pauv
Cov hom dynamic ore thiab cov xwm txheej pub mis xav tau kev hloov kho cov txheej txheem nquag:
- Txuas ntxiv taug qab qhov loj me thiab qhov ceev ntawm cov khoom noj pub; hloov kho cov kev xam hydraulic thiab cov chaw teeb tsa kev thauj mus los rau cov kev daws teeb meem thauj cov khoom kom zoo thaum cov khoom siv ore tshiab tau qhia tawm.
- Kho cov tswv yim zoo tshaj plaws rau qhov tawm ntawm lub tank buffer los ntawm kev kho qhov ceev ntawm lub agitator thiab qhov ntim ntawm lub tank raws li qib mineralization hloov pauv.
- Saib xyuas cov xwm txheej ntawm cov cell flotation rau cov cim qhia ntawm cov teeb meem qib mineralization siab; txo cov koob tshuaj lossis hloov cov reagent sib xyaw kom haum rau cov yam ntxwv slurry nyuaj dua.
- Siv cov txheej txheem kev ntsuas tshuaj reagent thiab kev tswj hwm kev tawm tswv yim, hloov kho tus nqi ntawm kev ntsuas tshuaj raws li kev hloov pauv ntawm kev pub rau kev ua haujlwm ruaj khov.
- Koom tes nrog cov kws ua haujlwm hauv cov nroj tsuag kom hloov kho cov khoom siv thauj cov kav dej thaum twg muaj kev hloov pauv ntawm cov dej ntws uas ua rau muaj kev phom sij rau cov txheej txheem ntws lossis qhov ceev.
- Sau txhua yam kev ua ub ua no kom zoo dua qub, sib txuas cov kev hloov pauv ntawm cov txheej txheem rau cov khoom flotation, kev rov zoo, thiab kev ruaj khov ntawm kev ua haujlwm kom txhim kho tas mus li.
Txhua cov lus qhia yuav tsum koom ua ke nrog cov txheej txheem saib xyuas cov txheej txheem dav dua thiab siv cov peev xwm ntawm cov cuab yeej zoo li Lonnmeter rau kev tshuaj xyuas cov slurry kom raug, tiag tiag. Txoj hauv kev teeb tsa no txhawb nqa ob qho kev daws teeb meem tam sim ntawd thiab cov tswv yim txhim kho cov txheej txheem flotation.
Cov Lus Nug Feem Ntau (FAQs)
Molybdenum flotation yog dab tsi thiab nws txawv li cas ntawm lwm cov txheej txheem froth flotation?
Cov txheej txheem molybdenum flotation yog ib txoj kev sib cais cov khoom siv xaiv uas tsom mus rau kev cais molybdenite (MoS₂) los ntawm lwm cov khoom siv minerals. Molybdenite lub hydrophobicity ntuj txhais tau tias nws yooj yim txuas rau cov npuas cua, tab sis nws txoj kev sib cais los ntawm cov tooj liab sulfides thiab gangue xav tau cov tswv yim sib txawv piv rau cov npuas froth dav dav.
Qhov sib txawv tseem ceeb suav nrog:
- Kev tshwj xeeb ntawm cov tshuaj reagent:Kev siv molybdenum flotation siv cov tshuaj reagents uas tsim tshwj xeeb—cov roj uas yog cov roj sau, cov tshuaj depressants tshwj xeeb, thiab cov pH modifiers uas xaiv zoo—los txhim kho molybdenite lub floatability thiab tiv thaiv cov tooj liab lossis gangue minerals. Kev siv flotation feem ntau siv cov chav kawm reagent dav dua nrog kev hloov kho tsawg dua.
- Kev tsom mus rau qhov chaw ntawm cov khoom:Cov txheej txheem yuav tsum tau ua tib zoo saib xyuas cov mineralogy ntawm molybdenite, qhov dej noo, thiab lub peev xwm electrochemical. Cov ntsiab lus no ua lub luag haujlwm tseem ceeb dua li cov txheej txheem sulfide flotation txheem.
- Kev nyuaj siab ntawm tooj liab:Cov neeg sawv cev organic lossis inorganic yog siv los txo cov zaub mov tooj liab, txo lawv qhov muaj nyob rau hauv molybdenite concentrates - qhov kev sib tw tsis tshua muaj nyob rau hauv cov teeb tsa flotation yooj yim.
- Kev tswj cov txheej txheem ntws:Kev ua kom molybdenum flotation ua haujlwm nrog ntau theem—xws li kev ntxhib, kev ntxuav, thiab kev khawb—nyob rau hauv cov xwm txheej tswj tau zoo. Txhua theem tsom mus rau ob qho tib si kev rov qab zoo thiab qib concentration, xav tau kev hloov kho ntau dua li cov dej ntws ib txwm muaj.
- Kev tswj qhov loj ntawm cov khoom me me:Tsis txhob sib tsoo ntau dhau kom txo cov hmoov me me uas ua rau kev sib cais nyuaj, xav tau cov txheej txheem sib tsoo thiab kev tshuaj ntsuam tshwj xeeb.
- Kev hloov kho Circuit thiab cov khoom siv:Cov kauj ruam xws li kev sib cais sib nqus thiab kev tswj hwm hlau tramp kom ntxaws qee zaum raug koom ua ke los tswj kev tso tawm molybdenite thiab kev sib xyaw ua ke.
Piv txwv li: Hauv kev xyaum, lub tshuab ua kom cov tungsten-molybdenum ore flotation tuaj yeem sib xyaw cov khoom sau, surfactants, thiab cov tshuaj depressants xaiv, kho pH thiab cov khoom thauj mus los siv cov kev ntsuas tiag tiag los ua kom zoo dua molybdenum rov qab thiab huv. Cov txheej txheem zoo no dhau qhov uas ib txwm muaj rau cov voj voog flotation sulfide dav dav, tshwj xeeb tshaj yog thaum kev xaiv siab thiab qib siab yog qhov tseem ceeb.
Vim li cas kev hloov kho cov tshuaj reagent thiaj li tseem ceeb hauv kev ua kom tungsten-molybdenum ore flotation?
Kev siv cov tshuaj reagent kom zoo tshaj plaws hauv kev sib xyaw ua ke yuav txiav txim siab seb cov zaub mov muaj nqis xws li tungsten thiab molybdenum yuav rov qab tau thiab sib cais ntawm cov gangue li cas. Kev siv tshuaj kom raug yuav pab kom cov zaub mov ua haujlwm tau zoo thiab txo qhov kev ntxhov siab, txhawb nqa kev xaiv thiab kev rov qab los ntawm cov txheej txheem.
- Kev tswj hwm kev xaiv:Kev siv cov tshuaj collectors, depressants, thiab modifiers kom raug yuav ua kom cov minerals uas xav tau nyob hauv dej tau zoo dua thaum uas tsis pub lwm cov minerals nyob hauv dej - qhov no yog qhov tsim nyog vim yog cov tshuaj lom neeg zoo sib xws ntawm cov minerals uas cuam tshuam nrog (piv txwv li, scheelite vs. calcite).
- Kev kho kom rov zoo dua:Kev noj tshuaj tsawg dhau yuav txo cov minerals rov qab los; kev noj tshuaj ntau dhau yuav ua rau cov gangue flotation thiab reagent siv ntau dhau, ua rau cov nqi nce siab thiab ua rau cov txheej txheem lim dej ore slurry nyuaj dua.
- Kev txhawj xeeb txog ib puag ncig thiab tus nqi:Cov tshuaj reagents ntau dhau tsis yog tsuas yog ua rau cov nqi khiav lag luam nce siab xwb tab sis kuj tuaj yeem ua rau muaj kev tso tawm ntau dua ntawm cov tshuaj mus rau hauv cov quav lossis cov dej khib nyiab, ua rau muaj kev cov nyom rau kev ua raws li ib puag ncig. Kev tswj hwm zoo txhawb nqa cov kev coj ua zoo tshaj plaws hauv kev lim dej ore slurry thiab kev ua cov txheej txheem uas tsis ua rau ib puag ncig puas tsuaj.
- Cov teebmeem synergistic thiab cov txheej txheem nyuaj:Qee cov tshuaj sib xyaw ua ke thiab lawv cov koob tshuaj tuaj yeem ua rau muaj kev cuam tshuam zoo lossis tsis zoo (piv txwv li, kev tsim cov nickel tungstate, txwv tsis pub tungsten rov qab los). Yog li, cov lus qhia txog kev siv cov tshuaj reagent flotation-feem ntau tsim los ntawm kev teb rau qhov chaw lossis lwm cov tswv yim ua kom zoo dua qub-yog qhov tseem ceeb rau kev ua haujlwm ntawm cov nroj tsuag.
Piv txwv li: Kev hloov kho kom raug ntawm cov tshuaj sau thiab cov tshuaj depressant yuav hloov qhov sib npaug ntawm molybdenum thiab tungsten rov qab los ntawm ntau feem pua, cuam tshuam rau cov nroj tsuag txhua hnub cov zis thiab cov nyiaj tau los.
Cov concentrate conveying pipeline cuam tshuam li cas rau kev ua haujlwm ntawm lub flotation plant?
Kev tsim cov kav dej xa cov khoom sib xyaw ua ke zoo ua kom ntseeg tau tias cov khoom lim los ntawm kev ntab dej tau thauj mus rau qhov chaw khaws cia lossis ua tiav ntxiv. Qhov no cuam tshuam rau kev ua haujlwm ntawm cov nroj tsuag hauv ntau txoj hauv kev tseem ceeb:
- Kev ntseeg siab ntawm kev ntws:Cov kav dej uas tswj tau zoo txo qhov kev thaiv thiab muab kev xa khoom tas mus li, qhov tseem ceeb rau kev ruaj khov ntawm cov nroj tsuag thiab kev sib koom ua ke nrog cov txheej txheem lim dej ore slurry.
- Txo kev saib xyuas:Kev tsim kho kom zoo yuav txwv tsis pub hnav, hloov pauv, thiab ua puas tsuaj ntawm cov khoom siv, ua rau txo qhov zaus ntawm kev kaw thiab ua kom cov khoom siv siv tau ntev dua.
- Kev tiv thaiv kev poob:Cov kav dej uas tswj tau txo qhov kev pheej hmoo ntawm kev nchuav cov khoom sib xyaw, uas ua rau cov khoom poob thiab cov nqi ntxuav ntau ntxiv.
- Kev ywj pheej ua haujlwm:Kev tsim qauv ntse tso cai rau kev hloov kho sai rau cov nqi tsim khoom sib txawv, txhawb nqa cov tswv yim txhim kho cov txheej txheem flotation thoob plaws cov nroj tsuag.
Piv txwv li: Hauv cov nroj tsuag niaj hnub no, cov kab ke kav dej yuav suav nrog Lonnmeter sensors rau kev saib xyuas kev ntws, ceeb toom cov neeg ua haujlwm txog qhov tsis sib xws thiab muab cov ntaub ntawv los txhim kho cov kev daws teeb meem kev thauj mus los, ntxiv txhim kho qhov ua tau zoo ntawm cov txheej txheem tungsten-molybdenum ore flotation.
Cov haujlwm tseem ceeb ntawm lub qhov hluav taws xob ntawm lub thawv buffer hauv kev tuav cov ore slurry yog dab tsi?
Lub qhov hluav taws xob ntawm lub tank buffer yog lub hauv paus tseem ceeb hauv kev tuav cov ore slurry, kom ntseeg tau tias kev ua haujlwm tsis muaj teeb meem hauv kev ua cov minerals.
- Kev tswj hwm ntws:Nws tswj cov dej ntws tawm mus rau hauv cov txheej txheem downstream, nqus cov kev hloov pauv luv luv los ntawm cov voj voog upstream.
- Kev ua haujlwm txuas ntxiv mus:Ua haujlwm ua ib qho kev tiv thaiv thaum lub sijhawm ua haujlwm tsis zoo ntawm cov khoom siv (piv txwv li, lim lossis cov khoom siv tuab tsis ua haujlwm), txo cov kev nres tsis tau npaj tseg.
- Kev Sib Koom Ua Ke:Txhawb kom muaj cov khoom sib xyaw ua ke thiab cov khoom khov kho, tseem ceeb rau kev pub txawm tias hauv cov txheej txheem lim dej ore slurry thiab cov theem flotation tom qab.
- Kev txhim kho cov txheej txheem:Ua kom muaj kev ua haujlwm ruaj khov thiab txhawb nqa kev ua haujlwm downstream, tiv thaiv kev txhaws thiab kev nce siab uas tuaj yeem cuam tshuam cov lus qhia ntawm cov tshuaj reagent flotation lossis cov txheej txheem ntws.
Piv txwv li: Hauv cov chaw ua kom cov tungsten-molybdenum ore flotation muaj peev xwm siab, cov qhov tso tawm ntawm lub tank buffer uas tsim los nrog kev sib xyaw thiab kev cia khoom kom zoo pab txhawb nqa cov khoom siv hauv cov nroj tsuag thiab ua kom zoo, tshwj xeeb tshaj yog thaum muaj kev hloov pauv ntawm qib ore lossis cov txheej txheem tsis zoo.
Qib siab ntawm cov mineralization cuam tshuam li cas rau molybdenum froth flotation efficiency?
Ib qho degree mineralization siab - uas yog tus cwj pwm los ntawm cov concentration siab ntawm cov ions yaj - cuam tshuam loj heev rau molybdenum frothcov txheej txheem kev ua kom dej ntws.
- Kev tsis ruaj khov ntawm cov khoom ua npuas ncauj:Kev nce ntxiv ntawm lub zog ionic tuaj yeem ua rau lub npuas dej tsis ruaj khov, txo qhov kev xaiv ntawm kev ntab thiab kev rov qab los ntawm cov tshuaj.
- Kev siv cov tshuaj reagent zoo dua:Yuav tsum muaj ntau cov tshuaj reagents los tswj cov teeb meem ntawm cov tshuaj, ua rau cov nqi ua haujlwm nce ntxiv thiab kev pheej hmoo ntawm cov tshuaj tsis xav tau.
- Qhov nyuaj ntawm kev sib cais:Kev xaiv tsa yuav poob qis thaum cov tooj liab, calcium, lossis sulfate ions uas yaj lawm cuam tshuam rau molybdenite thiab scheelite flotation. Qhov no ua rau qhov kev sib cais nyuaj, thiab yuav tsum tau hloov kho cov tshuaj reagent ntawm cov khoom siv ua cov ntxhia.
- Kev saib xyuas cov txheej txheem:Kev muaj minerals ntau xav tau kev tswj hwm thiab kev saib xyuas zoo—xws li kev ntsuas pH lossis kev ntsuas conductivity tas mus li—kom tswj tau qhov ua tau zoo ntawm kev ntab thiab tswj kev siv tshuaj reagent kom zoo.
Piv txwv li: Cov chaw ua cov slurries uas muaj cov mineralization ntau feem ntau siv Lonnmeter inline analyzers los kho qhov ceev ntawm cov khoom sau thiab cov khoom nqus dej, txo qhov tsis ruaj khov ntawm cov npuas dej thiab txhawb nqa cov tswv yim zoo tshaj plaws rau kev ua kom cov txheej txheem flotation zoo dua.
Lub sijhawm tshaj tawm: Kaum Ib Hlis-27-2025



