Masu watsa matsin lamba a layigano bugun matsin lamba a cikin kayan aikin sarrafa iskar gas, wanda ke ba da damar amsawa cikin sauri daga masu aiki lokacin da yanayin aiki mara tabbas ya taso. Gargaɗin farko daga aunawa a layi yana taimakawa wajen hana karkacewa da ke haifar da rashin daidaiton tsarin ko rikicewar tsari.
Misali, tsarin hasumiyar sha ya dogara ne da matsin lamba mai ƙarfi. Masu watsa matsin lamba a cikin layi suna sa ido kan yanayin hasumiya don kiyaye ingantaccen aikin aikin na'urar cire iskar acid. Sauye-sauye a matsin lamba a hasumiya na iya shafar dabarun cire iskar acid a cikin sarrafa iskar gas ta hanyar canza yawan canja wurin taro ko haifar da jigilar ruwa, wanda ke buƙatar ɗaukar mataki nan da nan don kare na'urorin da ke ƙasa.
Tsarkakewar Ethane
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Bukatun Bin Dokoki, Tsaro, da Kare Kadarori
Tsarin cire iskar gas ta halitta yana da matuƙar haɗarin lalatawa sakamakon sinadarai masu guba da danshi.Ma'aunin matsin lamba a layiYana ba da damar gano raguwar matsin lamba ba daidai ba nan take, yana nuna yiwuwar ɓuɓɓuga da tsatsa kafin lalacewa ta faru. Masu aiki suna amfani da bayanan matsin lamba na ainihin lokaci don fara rigakafin tsatsa a masana'antun iskar gas, rage farashin gyara da asarar samarwa. Bayanan watsawa na cikin layi kuma suna ba da damar sarrafa toshewar condensate da wuri a cikin bututun mai, wanda in ba haka ba zai iya takaita kwararar ruwa da kuma haifar da gurɓataccen ƙwayoyin cuta a cikin sassan sarrafa iskar gas.
Sauyin sigina a cikin masu watsawa na tsari sau da yawa yana nuna rashin daidaiton kwararar ruwa ko tarin datti. Kula da yanayin matsin lamba yana taimakawa wajen magance canjin sigina da kuma hango yanayin da ya rikice, wanda ke ba da damar sarrafa aiki. Wannan hanyar tana goyan bayan bin ƙa'idodin aminci na aiki da dabarun tabbatar da kadarori masu mahimmanci a cikin yanayin sarrafa iskar gas.
Inganta Yawan Kayayyaki da Ingantaccen Makamashi
Daidaitaccen ma'aunin matsin lamba na cikin gida yana haɓaka aikin dumama na reboiler kai tsaye, yana tallafawa lissafin aikin zafi na reboiler da inganta ingantaccen makamashi a cikin aikin distillation da sake farfaɗo da hasumiya. A cikin hasumiyoyin sha a cikin sarrafa iskar gas, bayanai kan matsin lamba suna jagorantar lissafin rabon reflux don sarrafa iskar gas, yana tasiri ga aikin tsarkakewar ethane da hanyoyin dawo da iskar gas masu alaƙa.
Haɗawa da kayan aikin inline kamar na'urar auna yawan amfani da layin inline, na'urar auna yawan amfani da layin inline, na'urar auna yawan amfani da layin inline, na'urar auna yawan amfani da layin inline, da na'urar auna zafin jiki ta inline suna ba da sa ido kan kadarori. Wannan cikakken tsarin bayanai yana haɓaka ingantaccen amfani da iskar gas a filayen mai da iskar gas, yana tabbatar da mafi girman farfadowa da ingantaccen amfani da fasahar sarrafa iskar gas ta hydrocarbon. Daidaitaccen ma'aunin matsin lamba yana tallafawa daidaitawa cikin sauri don sarrafa canje-canje, rage sharar gida da haɓaka riba a cikin masana'antu waɗanda ke sarrafa dawo da ethane da tsarkakewa a cikin tsarin iskar gas.
Bayani game da Iskar Acid, da Sarrafa Iskar Gas Mai Alaƙa
Tsarin na'urorin cire iskar gas mai guba a cikin maganin iskar gas ya dogara ne akan cire CO₂ da H₂S don cika ƙa'idodin kasuwa da muhalli. Ka'idar da aka fi sani ita ce shan sinadarai, musamman tsarin da aka yi da amine. Tsarin hasumiyar sha da aikinta suna da matuƙar muhimmanci, suna sauƙaƙa hulɗar kusanci tsakanin iskar gas mai gudana sama da amine mai gudana ƙasa. Wannan tsari yana ɗaukar iskar gas mai guba cikin maganin amine.
Hasumiyoyin shaye-shaye a cikin sarrafa iskar gas suna buƙatar kulawa mai kyau game da sigogin aiki kamar lokacin hulɗa, zafin jiki, da matsin lamba, saboda waɗannan suna tasiri ga ingancin cirewa da farashin aiki. Bayan sha, amine mai arziki yana kwarara zuwa hasumiyar sabuntawa. A nan, zafi yana 'yantar da iskar gas mai ɗauke da acid, yana maido da amine don sake amfani da shi. Wannan zagaye biyu - sha da aikin hasumiyar sabuntawa - yana da mahimmanci ga tsarin.
Tsarin sake farfaɗowa a fannin sarrafa iskar gas ya haɗa da lissafin aikin zafi na sake tafasa don inganta shigar da makamashin zafi, daidaita ingancin cire iskar acid da haɗarin lalacewar amine. Tsarin zamani yana ɗaukar ingantattun dabaru kamar tsarin Sulfinol-X, wanda ke haɗa sinadarai da sha na jiki don haɓaka ingancin tsarin, musamman a cikin ƙalubalen kwararar iskar gas. Sabbin abubuwa a cikin dabarun cire iskar acid a cikin sarrafa iskar gas yana ba da damar rage yawan zagayawar ruwa da buƙatun makamashi.
Haɗarin tsatsa a sarrafa iskar gas, musamman a sassan iskar gas mai acid, yana buƙatar zaɓar ƙarfe da rigakafin tsatsa a cikin masana'antun iskar gas, ta amfani da tace amine, daidaitaccen sarrafa zafin jiki, da kuma kulawa akai-akai.
Hanyoyin Maido da Gas da Riba Mai Alaƙa
Iskar gas mai alaƙa, wacce galibi ake samarwa tare da ɗanyen mai, ta ƙunshi hydrocarbons masu mahimmanci. Ingancin hanyoyin dawo da iskar gas masu alaƙa suna da mahimmanci ga dalilai na tattalin arziki da muhalli. Farfadowa na iya haɗawa da sake allura, sayarwa kai tsaye, canzawa zuwa LNG ko NGLs, ko samar da wutar lantarki. Kowace hanya tana tallafawa amfani da iskar gas mai alaƙa a cikin mai da iskar gas, haɓaka ƙimar albarkatu da rage walƙiya akai-akai.
Kula da layi a cikin layi - kamar danko a cikin layi da mita mai yawa daga Lonnmeter - yana taka muhimmiyar rawa yayin murmurewa, yana tabbatar da aiki mai dorewa da kuma gano matsaloli da wuri kamar canjin sigina a cikinmasu watsawa na tsariDaidaita jigilar na'urorin watsa matsin lamba a cikin layi a wurare masu mahimmanci suna taimakawa wajen gano da rage matsalolin bugun matsin lamba, wanda ke ba da damar aiki a cikin injina lafiya da inganci.
A fannin inganta masana'antar sarrafa iskar gas ta hydrocarbon, ana raba iskar gas da aka dawo da ita, a tsaftace ta, sannan a tura ta zuwa kasuwanni masu dacewa ko fasahar juyawa. Ma'aunin layi yana bawa injiniyoyi damar magance matsalar saurin canjin sigina da kuma ba da damar mayar da martani cikin sauri ga matsalolin toshewar datti, gurɓataccen ƙwayoyin cuta, ko barazanar tsatsa da ke tasowa.
Canza hanyoyin fitar da iskar gas zuwa kayayyaki masu amfani yana buƙatar ƙira mai aiki iri ɗaya: ingantaccen rabon reflux a cikin distillation, lissafin aikin zafi na reboiler, ingantaccen sarrafa gurɓataccen barbashi, da kuma kulawa mai ƙarfi. Wannan haɗin kai yana haifar da riba, yana nuna mahimmancin sa ido kan matsi da inganci a cikin cikakken sarkar sarrafawa.
Matakan Tsarin Aiki Masu Muhimmanci a Maganin Iskar Acid da Iskar Hydrocarbon
Hasumiyoyin Shaye-shaye a Sarrafa Iskar Gas
Hasumiyoyin shaye-shaye muhimmin ɓangare ne na tsarin cire iskar gas ta halitta. Tsarinsu dole ne ya goyi bayan ci gaba da cire iskar acid, yana kiyaye aminci da ingancin iskar gas. Daidaito, ingantaccen ma'aunin matsin lamba da matakan ruwa a cikin hasumiyar shaye-shaye yana shafar ingancin dabarun cire iskar acid a cikin sarrafa iskar gas ta halitta. Ra'ayoyin lokaci-lokaci suna bawa masu aiki damar daidaita yawan kwararar ruwa, yana tabbatar da cewa matsakaicin shaye-shaye ya kasance a cikin mafi kyawun lodi don kama CO₂ da H₂S.
Rike mafi kyawun rabon reflux a cikin distillation yana da mahimmanci don raba hydrocarbons daga iskar acid, musamman a cikin tsarin tsarkakewar ethane. Don ƙididdigar rabon reflux mai inganci a cikin sarrafa iskar gas, masu watsa matsin lamba na musamman suna ba da bayanai kai tsaye a sama da ƙasan tiren distillation. Wannan bayanan yana ba da damar tsarin sarrafawa don ƙididdige rabon reflux tare da daidaito da daidaita kwararar ruwa cikin sauri, daidaita tsarkin samfura da ƙimar dawowa. A cikin hanyoyin dawo da iskar gas masu alaƙa, ra'ayoyin mai watsawa suna da mahimmanci don aiki mai ƙarfi da aiki mai ƙarfi, rage asarar farawa da haɓaka aikin hasumiyoyin shaye-shaye a cikin sarrafa iskar gas.
Tsarin Aiki da Sabunta Hasumiyar a Maganin Iskar Gas
Aikin sabunta hasumiyar yana da matuƙar muhimmanci wajen dawo da ƙarfin narkewar abinci a cikin tsarin cire iskar acid. Daidaiton zafi da na hydraulic ya dogara ne akan ma'aunin matsin lamba na cikin layi na ainihi a manyan wuraren hasumiya. Waɗannan ma'aunai suna gano karkacewa a cikin matsin lamba na ginshiƙi wanda ambaliya, kuka, ko rarrabawa mara kyau ke haifarwa, wanda zai iya lalata ingancin sake farfaɗo da ruwan da ke narkewa.
Bayanan matsi, tare da bayanan zafin jiki da kwarara, suna shiga kai tsaye cikin lissafin aikin zafi na reboiler, wani muhimmin ma'auni don inganta aikin tashar sarrafa iskar gas ta hydrocarbon. Masu watsawa a cikin layi suna sauƙaƙe ci gaba da sa ido don dalilan bugun matsin lamba, wanda zai iya tasowa daga girgizar famfo, girgizar bawul, ko rashin daidaiton kwararar tururi. Ta hanyar gano waɗannan rikice-rikice da wuri, masu aiki za su iya yin rage bugun matsin lamba, daidaita aikin reboiler, da kuma kula da sake farfaɗo da ruwan da ke cikin ƙayyadaddun ƙira. Wannan kai tsaye yana tallafawa inganta aikin zafi na reboiler da kuma cikakken amincin aiki a cikin maganin gas.
Gudanar da Danshi da Rage Haɗarin Tsatsa
Toshewar danshi a cikin bututun mai da kayan aikin sarrafawa na iya haifar da raguwar aiki da kuma tsatsa. Masu watsa matsin lamba a cikin layi suna nuna canje-canje kwatsam a cikin raguwar matsin lamba, wanda ke nuna yuwuwar tarin danshi. Waɗannan faɗakarwa masu sauri suna ba wa masu aiki damar ɗaukar mataki kafin toshewar ta yi ƙarfi, wanda ke rage lokacin aiki da buƙatun kulawa. Kayan aikin matsi iri ɗaya suna gargaɗin gurɓataccen barbashi a cikin na'urorin sarrafa iskar gas, suna nuna toshe matattarar farko ko ajiyar tire.
Taimakawa wajen hana tsatsa a masana'antun iskar gas, tabbatar da ingancin matsin lamba na tsarin yana gano ɓuɓɓuga, gazawar rufewa, ko balaguron matsin lamba mara kyau - yanayi da zai iya haifar da harin acid ko hanzarta asarar ƙarfe. Kimanta bayanai na yau da kullun yana tabbatar da ingancin matakan rage haɗarin tsatsa. A cikin amfani da iskar gas mai alaƙa a cikin mai da iskar gas, ci gaba da sa ido kan matsin lamba yana tabbatar da tabbacin tsari na dogon lokaci da amincin aiki.
Rage Kurakuran Barbashi da Sauyin Sigina
Aunawa a layi yana ba da damar gano gurɓataccen ƙwayar cuta ta hanyar canje-canje a cikin matsin lamba daban-daban a cikin matattara, tire, ko sassan marufi. Gano yanayin matsin lamba da wuri yana ba ma'aikatan masana'antu damar amfani da hanyoyin sarrafa gurɓataccen ƙwayar cuta kamar canza matattara, tsarin wanke-wanke, ko daidaita tsari kafin a sami babban ƙuntatawa.
Sauyin sigina a cikin masu watsa bayanai yana haifar da ƙalubale a cikin daidaiton bayanai ga fasahar sarrafa iskar gas ta hydrocarbon. Shirya matsala yana mai da hankali kan gano matsalolin wayoyi, madaukai na ƙasa, da tushen girgiza waɗanda zasu iya haifar da kurakurai. Daidaitawa akai-akai da duba shigarwa yana rage raguwar gudu, kiyaye aikin mai watsawa da rage lokacin aiki. Tsarin watsawa mai dorewa yana da mahimmanci don daidaiton rabon reflux, aikin zafi, da lissafin kwarara, waɗanda duk suna ƙarfafa ayyukan cire iskar acid daidai kuma amintacce.
Kayan aiki don Kyau: Masu watsa matsin lamba a layi da na'urori masu auna firikwensin ci gaba
Aikace-aikace da Daidaitawa na Mai Rarraba Matsi na Rosemount 3051
Tsarin dabara na watsawa mai matsin lamba daban-daban na Rosemount 3051 a cikin tsarin cire iskar gas ta halitta yana haɓaka daidaiton sarrafawa yayin ayyuka masu mahimmanci kamar goge iskar gas mai tsami da kuma shan amine. A cikin fasahar sarrafa iskar gas ta hydrocarbon, waɗannan masu watsawa suna ba da damar sa ido mai ɗorewa a kan hasumiyoyin mai sha da sake farfaɗowa, suna inganta ingancin aikin na'urar cire iskar gas ta acid da kuma tallafawa ingantaccen tsarin tsarkake ethane ta hanyar isar da ingantaccen karatun matsin lamba don lissafin rabon reflux da inganta aikin zafi na sake tafasa.
Tsarin daidaita Rosemount 3051 yana ƙarƙashin ka'idojin masana'anta, yana jaddada mahimmancin daidaita sifili da tsayi a ƙarƙashin yanayin aiki. Don ƙira da aikin hasumiyar sha, daidaita mai watsawa akan kewayon matsin lamba na tsari da ake tsammani yana guje wa gyara matsalar canjin sigina kusa da tiren ginshiƙi da kuma yayin bugun matsin lamba a cikin kayan aikin sarrafa iskar gas. Daidaitawa kuma yana rage karkatar da ma'auni da matsalolin toshewar datti da mafita ke haifarwa, haɗarin tsatsa a cikin sarrafa iskar gas, ko gurɓataccen barbashi a cikin na'urorin sarrafa iskar gas - tabbatar da sahihancin sigina a cikin hanyoyin dawo da iskar gas da inganta masana'antar sarrafa iskar gas ta hydrocarbon.
Fasali na Mai Rarraba Matsi na Rosemount 2088 da Haɗin Filin
An ƙera na'urar watsa matsi ta Rosemount 2088 don dorewa a cikin yanayi mai lalata da matsin lamba mai yawa kamar na'urorin sarrafa iskar gas. Tsarinta mai ƙarfi, ingantaccen rufewa, da kayan da ke jure sinadarai suna kare shi daga haɗarin tsatsa da hanyoyin sarrafa gurɓataccen abu, wanda hakan ya sa ya dace da kwararar aiki a cikin dabarun cire iskar gas mai guba a cikin sarrafa iskar gas.
Haɗawa ya ƙunshi bin ƙa'idodin shigarwa da kulawa na Rosemount 2088. Haɗa filin ya kamata ya iyakance fallasa kai tsaye ga abubuwan da ke haifar da girgiza da bugun matsin lamba da rage shi, tare da haɗa haɗin kai tsaye ga takamaiman ƙarfin juyi don guje wa zubewa da canjin sigina. Masu fasaha galibi suna zaɓar 2088 don sa ido kan ginshiƙan dawo da hydrocarbon, aikin hasumiyar sake farfaɗowa, da mahimman layukan condensate inda toshewar condensate a cikin bututun abu ne mai mahimmanci. Tabbatar da na'urori masu auna firikwensin lokaci-lokaci da sake daidaitawa, tare da kulawa ta musamman ga canje-canjen muhalli da zagayowar lissafin zafi na sake tafasa, suna kiyaye amincin tsarin don amfani da iskar gas a cikin mai da iskar gas.
Matsayin Na'urori Masu Sauƙi Na Inline a Cibiyoyin Iskar Gas
Ƙara na'urori masu auna sigina na intanet kyauta, kamarMita yawan layi a ciki or Mita mai danko a layiKamfanin Lonnmeter ne ya kera shi, yana ƙara wa mai amfani da hankali fiye da sa ido kan matsin lamba. Misali, haɗa mitar tattarawa a cikin layi tare da mai watsa matsin lamba a cikin hasumiyar sha yana ba da damar bin diddigin yanayin lodin iskar acid a lokaci guda kuma yana ba da gargaɗi da wuri game da gurɓatawa ko toshewa. Mitocin yawan amfani a cikin layi suna haɓaka sarrafa tsari ta hanyar tabbatar da ingancin iskar gas da abun da ke ciki, wanda yake da mahimmanci don murmurewa da tsarkake ethane a cikin iskar gas da kuma inganta rabon reflux a cikin distillation.
Mita mai aunawa a cikin layi yana taimakawa wajen gano da kuma hana gurɓatar ƙwayoyin halitta, kuma yana ba da damar ingantaccen kimanta tsarin kwararar ruwa a cikin magudanar iskar gas ta hydrocarbon. Masu watsawa a matakin layi tare da na'urorin matsi suna tabbatar da sa ido daidai kan hanyoyin haɗin ruwa a cikin abubuwan sha da ginshiƙan sake farfaɗowa, hana yanayin ambaliya da kuma tallafawa tsarin sake farfaɗowa a cikin maganin iskar gas. Masu watsawa a zafin jiki na cikin layi suna tabbatar da yanayin zafi na tsari, suna ƙara bayanan matsin lamba don ingantaccen sake farfaɗowa da sarrafa hita, wanda yake da mahimmanci don inganta aikin zafi na sake farfaɗowa.
Ingantaccen aikin tura iska yana buƙatar daidaita nau'ikan firikwensin da wuraren shigarwa don magance ƙalubale kamar canjin sigina, hana tsatsa a cikin tashoshin iskar gas, da kuma rage toshewar danshi. Ta hanyar amfani da na'urorin watsa matsi tare da mitar Lonnmeter da yawa da kuma ɗanko, masu aiki suna samun ƙarin gani a cikin aikin sarrafawa, sarrafa haɗarin tsatsa, da kuma inganta ingantaccen masana'antar sarrafa iskar gas ta hydrocarbon.
Haɗawa da Tsarin Gudanarwa
Don haɓaka dawowa daga ma'aunin layi, haɗa fitarwar masu watsawa cikin tsarin sarrafawa da aka rarraba (DCS) ko yanayin kula da kulawa da tattara bayanai (SCADA). Siginar analog 4–20 mA ta kasance daidaitacce don ƙarfi, jituwa a duk faɗin masana'antu. Inda akwai, yi amfani da ka'idojin sadarwa na dijital (misali, HART, Foundation Fieldbus) don ganewar asali na ainihin lokaci da watsa sigogi masu canzawa da yawa.
Tsarin haɗi yawanci yana tura fitarwar masu watsawa zuwa allunan shigarwa a cikin ɗakunan sarrafawa na tsakiya. Yi amfani da kebul masu kariya don rage tsangwama na lantarki da kuma guje wa hanyar sadarwa daidai da layukan wutar lantarki mai ƙarfi, wanda ke haifar da canjin sigina a cikin masu watsawa na tsari. Ga ƙungiyoyin masu watsawa a matakai masu mahimmanci - kamar waɗanda ke ƙasa da hasumiyar sabuntawa ko a cikin binciken aikin reflux da reboiler - sanya tashoshin shigarwa na musamman a cikin DCS don tabbatar da rashin katsewa da sarrafa ƙararrawa.
Saita jerin dabaru a cikin tsarin sarrafawa don sarrafa ƙararrawa da makullan haɗin kai ta atomatik. Misali, haɗa fitarwar mai watsawa a bututun mai ƙananan ma'auni zuwa bawuloli na atomatik ko tarkunan magudanar ruwa don magance toshewar bututun mai da zarar an gano raguwar matsin lamba. Sannan ana buƙatar wasu hanyoyin shiga tsakani na masu aiki, wanda ke rage kulawa da hannu da nauyin mai aiki yayin ci gaba da sarrafa iskar gas ta hydrocarbon.
Duk matakan haɗaka dole ne su bi ka'idojin rarraba wutar lantarki, aminci na ciki, da kuma ayyukan ƙasa waɗanda suka dace da yanayin masana'antar iskar gas, rage haɗarin tsatsa, gurɓataccen datti, da kuma tabbatar da tsaron tsari gaba ɗaya. Shigarwa da tsarin haɗakar masu watsa matsin lamba don haka yana ba da damar sa ido mai mahimmanci don hanyoyin dawo da iskar gas masu aiki da ci gaba da inganta tsarin cire iskar gas ta halitta.
Fa'idodin Babban Layi a IntanetMatsiAunawa
Inganta Tsarin Aiki don Ƙananan OPEX da Mafi Girman Amfani
Manyan hanyoyin aunawa a layi kamar na'urori masu auna matsin lamba, mita mai yawa, da kuma mita mai danko suna taimakawa wajen inganta tsarin sarrafa iskar gas ta hydrocarbon. Bayanan matsin lamba na ainihin lokaci, tare da shigarwa daga ƙarin na'urori masu aunawa kamar mita mai yawa da mai auna danko na Lonnmeter, suna ba da damar dabarun sarrafa madauri masu inganci. Misali, ci gaba da sa ido kan matsin lamba da yawa a muhimman wurare a cikin hasumiyoyin sha da hasumiyoyin farfadowa yana ba da damar daidaita sigogi kamar rabon reflux da aikin zafi na reboiler.
Lissafin zafi na sake amfani da injin dumama—wanda aka gina shi da ingantaccen ra'ayoyin firikwensin—yana rage amfani da makamashi kai tsaye don haka kashe kuɗi a aiki (OPEX). Ta hanyar daidaita shigar zafi da gyara karkacewa, masana'antu na iya ƙara yawan aiki ba tare da la'akari da tsarkin samfur ba. A cikin dawo da ethane da tsarkakewa a cikin magudanar iskar gas ta halitta, ma'aunin inline daidai yana tallafawa ingantaccen aikin sassan hasumiyar sha da rage buƙatar makamashi don hanyoyin sake farfadowa da sake amfani da makamashi. Waɗannan hanyoyin suna ba da gudummawa ga ingantaccen riba, suna mai da kayan aikin inline masu inganci don ci gaba da gasa a cikin tattalin arziki a cikin hanyoyin dawo da iskar gas masu alaƙa.
Rage Haɗari da Tsawon Kadara
Na'urori masu auna sigina a cikin layi suna ba da kariya mai ƙarfi daga manyan haɗari a cikin sarrafa iskar gas. Ci gaba da sa ido kan matsin lamba yana gano bugun matsin lamba - sanadin gajiyar injina da yuwuwar gazawar kayan aiki a cikin na'urorin sarrafa iskar gas. Siginar bugun farko tana ba wa masu aiki damar rage damuwa akan hatimi, gaskets, da na ciki kafin abubuwan da suka faru na asara ko capex da ba a tsara ba suka taso. Karatun yawa da ɗanko dagaNa'urar auna tsayiNa'urori suna ba da ra'ayi a ainihin lokaci game da kasancewar gurɓataccen ƙwayoyin cuta. Bambancin yana nuna farkon taruwar ƙwayoyin cuta waɗanda zasu iya toshe bututun ruwa ko tiren shaye-shaye na hasumiya, wanda ke ba da damar gyara akan lokaci da rage tsadar lokacin aiki.
Haɗarin tsatsa wani muhimmin abu ne a tsarin cire iskar gas mai guba. Aunawa a layi yana gano raguwar matsin lamba ko canje-canje a yawan da ke nuna toshewar danshi, shigowar ruwa, ko kuma fashewar iskar acid. Ganowa cikin sauri yana tallafawa hanyoyin kariya waɗanda ke tsawaita tsawon rayuwar kadarori. Idan aka haɗa su, waɗannan damar suna taimakawa wajen kiyaye aiki mai dorewa da aminci yayin da suke kare kayayyakin masana'antu.
Tallafi ga Aikin Gyaran Iskar Gas na Zamani da Haɗaɗɗen Aiki da kuma Cire Iskar Acid
Amfani da iskar gas ta zamani a cikin mai da iskar gas yana buƙatar haɗin kai mara matsala tsakanin rabuwar iskar gas, dabarun cire iskar acid, da kuma sarrafa ta ƙasa. Maganin aunawa a layi suna da mahimmanci a cikin tsarin cire iskar acid, inda bayanai masu inganci, yawan matsi, da ɗanko ke jagorantar aikin hasumiyoyin shaye-shaye a ainihin lokaci, hasumiyoyin farfadowa, da tsarin sarrafa condensate.
A lokacin cire iskar acid, na'urori masu auna sigina a cikin layi suna daidaita ma'aunin tsari wanda ke tantance ingancin gogewar CO₂ da H₂S. Kulawa ta lokaci-lokaci yana tabbatar da cewa ƙirar hasumiyar sha da aikinta na iya daidaitawa da canza abubuwan da ke cikin iskar gas yayin da suke kiyaye mafi kyawun yankunan canja wurin taro. Karatun yawan layi yana taimakawa wajen aikin hasumiyar sabuntawa, yana tabbatar da tsarkin sinadaran da ingancin sake farfadowa. Irin wannan kayan aiki yana da mahimmanci wajen hana canjin sigina yayin aikin sake farfadowa a cikin maganin iskar gas, yana kiyaye ingancin samfura da amincin tsarin.
A cikin fasahar sarrafa iskar gas ta hydrocarbon mai ci gaba, gami da kwararar tsarin tsarkakewa na ethane, haɗin gwiwar na'urori masu auna sigina na cikin layi yana ba da damar magance matsaloli nan take da kuma sarrafa daidaitawa. Masu aiki za su iya daidaita yanayin canja wurin taro yadda ya kamata, inganta aikin zafi na reboiler, da kuma sarrafa lissafin rabon reflux don sarrafa iskar gas ba tare da canjin sigina ko rashin kwanciyar hankali na tsari ba. Sakamakon ya inganta ingantaccen dawo da iskar gas da ke da alaƙa, rage matsalolin toshewar condensate da mafita, da kuma hana tsatsa a cikin masana'antar iskar gas, duk an haɗa su da cikakken ra'ayoyin firikwensin.
Masu watsa matsin lamba na Lonnmeter
An ƙera na'urorin watsa matsi na Lonnmeter don aminci a cikin mawuyacin yanayi da aka saba amfani da su wajen cire iskar gas da hanyoyin dawo da iskar gas masu alaƙa. A cikin ayyukan filin mai, waɗannan na'urorin watsawa suna fuskantar iskar gas mai lalata, danshi mai yawa, da kuma yawan canjin zafin jiki. Gidajen firikwensin masu ƙarfi da kayan da aka jika suna tabbatar da kwanciyar hankali na dogon lokaci ko da a cikin rafukan iskar gas masu acid da danshi mai yawa.
Tsarin aikinsu mai sauƙi—wanda ke ɗauke da haɗin plug-and-play da kuma gane firikwensin ta atomatik—yana rage lokacin aiki yayin shigarwa da canje-canje. Wannan yana da mahimmanci yayin haɓakawa ko gyare-gyare a cikin tsarin tace iskar gas inda rage katsewa ke shafar inganta masana'antar sarrafa iskar gas ta hydrocarbon.
Ka'idojin sadarwa na dijital sun zama ruwan dare a cikin kowace na'urar watsawa ta Lonnmeter, wanda ke ba da damar haɗawa da tsarin sarrafawa da aka rarraba da kuma ingantattun gwaje-gwaje. Waɗannan na'urorin watsawa suna ci gaba da sa ido kan kansu don matsaloli kamar canjin sigina, karkatar da tushe, da haɗarin toshewar danshi. Faɗakarwar gano kai da wuri tana taimaka wa masu aiki su gano matsaloli kafin su haifar da haɗari ko rufewa ba zato ba tsammani.
An ƙera shi da la'akari da buƙatun dabarun cire iskar acid da kuma hanyoyin tsarkake ethane, masu watsawa na Lonnmeter suna jure bugun matsin lamba da gurɓataccen ƙwayoyin cuta. Wannan yana inganta lokacin aiki a cikin tsarin sarrafa iskar gas wanda ya haɗa da hasumiyoyin sha da hasumiyoyin sake farfaɗowa, inda ma'aunin matsin lamba mai ƙarfi yana da mahimmanci don ƙididdige daidaiton rabon reflux da inganta aikin zafi na reboiler.
Ba kamar na'urorin watsawa na gargajiya ba, na'urorin da ke cikin layin Lonnmeter suna da na'urorin lantarki masu rufewa waɗanda ke rage haɗarin tsatsa kuma suna ba da damar amfani da su a cikin magudanar sarrafa iskar gas mai danshi ko gurɓataccen iska. Sun dace da yawancin hanyoyin daidaita iskar gas ta hydrocarbon, suna kawar da sake daidaitawa akai-akai ko gazawar firikwensin saboda gurɓatawa. Wannan yana tabbatar da ingantaccen sa ido don ci gaba da aminci da bin ƙa'idodi a cikin tsarin cire iskar gas ta halitta.
Tsarin kulawa na yau da kullun ba ya yawan faruwa saboda binciken da aka yi a cikin tsarin. Wannan sauyi daga kulawa mai amsawa zuwa kulawa mai hasashen yana taimakawa wajen kula da wurare lafiya kuma yana rage jimlar farashin mallakar. Sakamakon haka, manajojin masana'antu da injiniyoyin kayan aiki na iya kula da yawan fitarwa da kuma aiki a cikin iyakokin hayaki mai guba, wanda yake da mahimmanci ga amfani da iskar gas a cikin mai da iskar gas da sauran aikace-aikace.
Yadda Ake Shiga: Nemi Farashi ko Shawarwari na Fasaha
Manajan masana'antu, injiniyoyin kayan aiki, da masu gudanar da ayyukan iskar gas za su iya fara aikin haɗin gwiwa tare da Lonnmeter a matakai uku masu sauƙi. Na farko, tuntuɓar tallace-tallace na fasaha kai tsaye yana ba da damar yin cikakken nazari kan takamaiman yanayin masana'antar - kamar matsalolin toshewar danshi na musamman ko buƙatar gyara matsalar canjin sigina. Ana iya yin wannan ta imel, waya, ko fom ɗin tambaya ta kan layi.
Na biyu, a lokacin shawarwarin fasaha, ƙungiyar Lonnmeter za ta tattara sigogi na musamman na aikace-aikace, gami da tsarin iskar gas, matsin lamba na hasumiyar shaye-shaye, da kuma abubuwan da ake sa ran haifar da bugun matsin lamba da kuma ƙuntatawa na rage shi. Wannan tsarin da aka tsara yana tabbatar da cewa kowace na'urar watsawa ta dace da yanayin aiki.
Na uku, bayan sake duba aikace-aikacen, abokan ciniki za su sami cikakken farashi. Idan ana buƙatar ƙarin tabbaci, ana iya shirya na'urorin gwaji a wurin, suna tallafawa kimantawa ta hannu a cikin yanayin aiki na gaske. Wannan hanyar mataki-mataki tana bawa masu ruwa da tsaki damar tabbatar da cewa masu watsa matsin lamba na layin Lonnmeter sun cika duk buƙatun aiki da bin ƙa'idodi don ayyukan sarrafa iskar gas masu rikitarwa kafin aiwatarwa gaba ɗaya.
Tambayoyin da Ake Yawan Yi (Tambayoyin da Ake Yawan Yi)
Ta yaya na'urorin watsa matsin lamba na ciki ke taimakawa wajen hana toshewar bututun mai?
Masu watsa matsin lamba a cikin layi suna taka muhimmiyar rawa a cikin hanyoyin dawo da iskar gas da inganta masana'antar sarrafa iskar gas ta hydrocarbon. Waɗannan na'urori suna ba da bayanai na ci gaba da matsin lamba, suna ba masu aiki damar gano faɗuwa kwatsam ko bayanan matsin lamba marasa daidaituwa - wata alama ce ta gama gari ta tarin condensate a cikin bututun mai. Gane waɗannan yanayin a ainihin lokaci yana ba da damar shiga tsakani cikin sauri, kamar daidaita sigogin aiki ko fara ayyukan picking, wanda ke rage haɗarin toshewar condensate. Wannan hanyar rigakafi tana taimakawa wajen guje wa rufewa ba tare da shiri ba kuma tana kiyaye ingantaccen fitarwa, yana tabbatar da amincin amfani da iskar gas a cikin yanayin mai da iskar gas.
Menene rawar da na'urori masu auna sigina na cikin layi ke takawa wajen inganta aikin hasumiyar shaye-shaye?
Na'urori masu auna matsin lamba a cikin layi—gami da waɗanda ke auna matsin lamba, matakin, maida hankali, da zafin jiki—suna da mahimmanci don ingantaccen ƙira da aiki na hasumiyar sha, musamman a cikin tsarin na'urar cire iskar gas ta acid. Waɗannan na'urori masu auna matsin lamba suna ba da bayanai na ainihin lokaci waɗanda ke tallafawa aikin tsayayyen hasumiyoyin sha a cikin sarrafa iskar gas. Misali, masu watsa matsin lamba suna taimakawa wajen kiyaye matsin lamba da ake nufi waɗanda suke da mahimmanci ga dabarun cire iskar gas ta acid a cikin sarrafa iskar gas. Bayanai masu inganci daga na'urori masu auna iskar inline suna da mahimmanci don ƙididdige daidaiton rabon reflux don sarrafa iskar gas, wanda ke shafar inganci wajen raba iskar acid kuma yana haɓaka aikin tsarin cire iskar gas ta acid ta gas ta halitta.
Ta yaya na'urorin auna matsin lamba ke tallafawa inganta aikin zafi na reboiler?
Daidaitaccen ma'aunin matsin lamba a sashin sake tafasa yana ba da damar sarrafa matsin lamba mai ƙarfi a cikin aiki, wanda shine muhimmin abu don inganta aikin zafi na sake tafasa a cikin tsarin sake tafasa a cikin maganin iskar gas. Masu aiki suna dogara da waɗannan karatun don inganta shigarwar zafi, wanda ke shafar ingancin makamashi na sake tafasa kai tsaye. Matsi mai kyau yana tallafawa mafi kyawun lissafin aikin zafi na sake tafasa, yana tabbatar da cewa cire iskar acid ya kasance mai inganci ba tare da asarar makamashi ba. Kula da matsin lamba akai-akai yana rage haɗarin da ke da alaƙa da bugun matsin lamba a cikin kayan aikin sarrafa iskar gas, wanda, idan ba a duba shi ba, zai iya kawo cikas ga aikin zafi da rabuwa.
Me yasa sarrafa gurɓataccen ƙwayoyin cuta yake da mahimmanci a cikin na'urorin cire iskar acid?
A cikin na'urorin cire iskar acid, gurɓataccen iskar na iya haifar da ƙaruwar raguwar matsin lamba a cikin kayan aiki kamar masu sha da masu sake samar da wutar lantarki. Wannan ƙaruwar juriya ba wai kawai yana rage ingancin aiki ba ne, har ma yana ƙara haɗarin gazawar kayan aiki. Ma'aunin matsin lamba a layi yana bawa masu aiki damar gano canjin matsin lamba mara kyau cikin sauri, wanda zai iya nuna gurɓataccen mataki na farko. Ganowa da wuri yana ba da damar shiga tsakani cikin lokaci - tsaftacewa ko canza yanayin aiki - kuma yana tallafawa hanyoyin sarrafa gurɓataccen iska waɗanda ke kare fasahar sarrafa iskar gas ta hydrocarbon daga asarar aiki mai ɗorewa.
Menene bambanci tsakanin masu aika matsi na Rosemount 3051 da 2088 a aikace?
Ana fifita na'urar watsa matsin lamba ta 3051 don aikace-aikacen da ke buƙatar ma'aunin bambanci mai inganci, kamar sarrafa rabon reflux a cikin ginshiƙan distillation ko sa ido kan raguwar matsin lamba a kan na'urorin sake dumama. Daidaiton sa yana sa ya dace sosai inda bambance-bambancen matsin lamba masu zurfi ke haifar da ingantattun dabarun cire iskar gas ta acid. A akasin haka, samfurin 2088 an tsara shi don ma'auni mai sauƙi ko sa ido kan matsin lamba gaba ɗaya, wanda ya dace da yanayi mai tsauri inda aminci yake da mahimmanci. Duk da cewa ana iya tallafawa samfuran biyu tare da jagororin shigarwa da daidaitawa dalla-dalla, zaɓi ya dogara da buƙatun tsari - ikon sarrafawa daban-daban idan aka kwatanta da ƙarfin matsi mai maki ɗaya.
Lokacin Saƙo: Janairu-13-2026
