Lalacewa kamar bambancin launi, bambancin kauri na shafi, har ma da tsagewa, ana haifar da su ne ta hanyar bambancin danko na gilashi. Mita ko na'urar saka idanu ta cikin layi tana ba da damar sarrafa yawan danko na gilashi ko danko mai kyau yayin da ake rage yawan samfurin da aka yi da hannu.
Masana'antar tayal ɗin yumbu ta shaida manyan sauye-sauye a cikin shekarun da suka gabata.kayan tsafta,tayal ɗin yumbu, kumakayan tebur/tukwane import fullshekaraautomated manufactururingaikiness zuwakaepconsistshigaqualitykumaproductivity.Thenthosehannufacturersareablezuwa figurefita commondefectinLallaimutumufactfitsarigprocess.
Fa'idodin Kula da Glaze Slurry
Daidaita sarrafa danko na glaze slurry abu ne mai canza wasa gamasana'antar tayal ɗin yumbuKiyaye mafi kyawun danko yana tabbatar da daidaitoKauri mai rufe gilashi, wanda ke shafar ingancin samfurin ƙarshe kai tsaye. Ana sarrafa shi ta atomatiksa ido kan dankoyana kawar da rashin daidaito a hannu, rage sharar gida da kuma inganta inganci a cikinshuke-shuken tsaftace muhallikumaMasana'antar tayal ɗin yumbuManyan fa'idodi sun haɗa da:
- Ingantaccen Ingancin Samfuri: Daidaito mai kyau yana rage lahani kamarlahani a cikin ramin pinhole a cikin shafikumakumfa lahani a cikin shafi, yana tabbatar da kammalawa mai santsi da dorewa.
- Ƙara yawan aiki: Yin aiki da kansa yana rage lokacin aiki da aka rasa saboda gyare-gyaren hannu, yana ba da damarmasana'antun tebur/tukwanedon haɓaka samarwa.
- Tanadin Kuɗi: Ta hanyar rage ɓarnar glaze da sake yin aiki, masana'antun za su iya rage farashin kayan aiki da na aiki.
- Bin ƙa'idodi: Daidaitaccen iko yana tabbatar da cewa tayal ɗin sun cika buƙatun kyau da aiki, waɗanda suke da mahimmanci ga aikace-aikacen zamani.
Tare daMasu saka idanu kan danko a layi, masana'antun suna samun fahimta a ainihin lokaci, wanda ke ba da damar yin gyare-gyare masu mahimmanci don ci gabadaidaiton shafia duk lokacin da ake samarwa.
Lalacewar da Aka Saba Samuwa Saboda Rashin Daidaitowar Danko
Rashin daidaiton danko a cikin gilashin gilashi shine babban dalilin lahani a samar da tayal ɗin yumbu. Waɗannan lahani ba wai kawai suna shafar kyawun gani ba har ma suna rage tsawon rayuwar tayal ɗin. Ga matsalolin da suka fi yawa:
- Lalacewar ramin rami a cikin Shafi: Sakamakon iskar gas daga jikin tayal ɗin da ke fitowa ta hanyar gilashin ruwa mai ƙarancin yawa, ramukan pinhole suna ƙirƙirar ƙananan ramuka da ake iya gani a saman, wanda hakan ke haifar da rashin shiga ruwa.)
- Lalacewar Kumfa a Shafi: Manyan kumfa da suka kasa warkewa yayin harbi suna haifar da kurakuran saman. Daidaita danko - ko dai sama da ƙasa don kama kumfa a ƙasan saman ko ƙasa don ba da damar tserewa cikin sauri - na iya rage wannan matsalar.
- Lalacewar Rufin Lemu: Babban danko da kuma tashin hankali a saman yana hana kumfa fitowa, yana barin ramuka a saman gilashi yayin sanyaya.
- Bambancin Launi: Canjin danko yana haifar da amfani da glaze mara daidaito, yana haifar da rashin daidaiton launi a kan tayal, matsala akai-akai a cikinMasana'antar tayal ɗin yumbu.
Waɗannan lahani suna nuna buƙatar ƙarfi da ƙarfisa ido kan dankodon tabbatarwadaidaiton shafida kuma rage yawan kin amincewa.
Aikace-aikace a cikin Tsarin Ciyar da Glaze
Tsarin ciyar da gilashi na zamani, kamar tsarin ciyar da gilashi na kararrawa, sun dogara ne akan ingantaccen iko don isar da aikace-aikacen gilashi mai daidaito. Waɗannan tsarin suna amfani da bututun ƙarfe mai tsarin famfo don kiyaye tsayin gilashi mai daidaito, wanda bawul da bututun ƙarfe ke sarrafawa. Duk da haka, gyare-gyare da hannu sau da yawa ba sa la'akari da bambancin danko da ke faruwa sakamakon canjin zafin jiki ko rashin daidaiton kayan aiki. Haɗawa daNa'urar duba danko ta layia cikin waɗannan tsarin yana ba da damar aunawa da daidaita danko na glaze a ainihin lokaci. Wannan yana tabbatar da daidaiton kwararar ruwa, yana rage lahani kamarlahani a cikin ramin pinhole a cikin shafikumakumfa lahani a cikin shafiDominshuke-shuken tsaftace muhallikumamasana'antun tebur/tukwane, sarrafa danko ta atomatik yana sauƙaƙa aikace-aikacen glaze, yana haɓaka fitarwa da inganci.
Sakamakon Bambancin Danko a Ayyukan Gilashi
Bambancin dankowar glaze yana shafar inganci da ingancin ayyukan glaze. Babban dankowar na iya haifar dalahani na shafi na bawon lemuda kuma rarrabawar glaze mara daidaito, yayin da ƙarancin ɗanko na iya haifar da kwararar ruwa mai yawa, wanda ke haifar da siraran rufi da kumalahani a cikin ramin pinhole a cikin shafiWaɗannan rashin daidaito suna ƙara yawan ƙin amincewa, suna ƙara farashin samarwa, da kuma jinkirta jadawalin isar da kayayyaki. Ta hanyar aiwatarwasa ido kan danko, masana'antun za su iya daidaita kwararar glaze, suna tabbatar da daidaitoKauri mai rufe gilashida kuma rage lahani. Bayanan lokaci-lokaci dagaMasu saka idanu kan danko a layiyana bawa masu aiki damar daidaita sigogi nan take, tare da kiyayewadaidaiton shafiko da a ƙarƙashin yanayi mai canzawa kamar canjin zafin jiki ko danshi. Wannan yana haifar da tayal masu inganci da ingantaccen aiki a duk faɗinMasana'antar tayal ɗin yumbukumashuke-shuken tsaftace muhalli.
Sigogi
- Nisa tsakanin danko:1 - 1,000,000 cP
- Daidaito:±3.0%
- Maimaitawa:±1%
- Daidaiton Zafin Jiki:1.0%
- Nisan Matsi Mai Firikwensin:<6.4 MPa (An keɓance shi don matsin lamba sama da 10 MPa)
- Matsayin Muhalli:IP68
- Tushen wutan lantarki:24 VDC
- Fitarwa: Danko4 - 20 mADC
- Zafin jiki:4 - 20 mADC Modbus
- Matakin Kariya:IP67
- Tsarin kariya daga fashewa:ExdIIBT4
- Nisan Juriyar Zazzabi:<450℃
- Lokacin Amsar Sigina:5s
- Kayan aiki:Bakin Karfe 316 (Saitin Daidaitacce)
- Daidaitawa:Ruwan samfurin yau da kullun
- Haɗi:Flange DN4.0, PN4.0
- Haɗin Zare:M50*2
- Tsarin Flange:HG20592
Maganin Samfura don Kula da Danko
Lonnmeter yana da kyakkyawan tsariMasu saka idanu kan danko a layian tsara shi don magance matsalolin sarrafa slurry a cikinmasana'antar tayal ɗin yumbuMaganinmu yana ba da ma'aunin zafin jiki da kuma danko a ainihin lokaci, wanda ke ba da damar sarrafa halayen glaze daidai. Manyan fasaloli sun haɗa da:
- Babban Daidaito: Na'urori masu aunawa na Lonnmeter suna isar da ma'auni masu maimaitawa ga ruwayen Newtonian da waɗanda ba na Newtonian ba, suna tabbatar da ingantaccen bayanai don abubuwan da ke ɗauke da glaze masu rikitarwa.
- Haɗin kai Mai Sauƙi: Shigar da plug-and-play a cikin tankunan hadawa ko bututun mai yana ɗaukar ƙasa da mintuna 30, yana rage lokacin aikiMasana'antar tayal ɗin yumbu.
- Tsarin Tsari Mai Ƙarfi: Na'urori masu auna ƙarfe mai nauyin 316L waɗanda aka rufe da fenti, suna da juriya ga ƙwayoyin cuta kuma ba sa buƙatar kulawa, sun dace da yanayin masana'antu masu tsauri.
- Diyya ga Zafin Jiki: Na'urori masu auna zafin jiki da aka gina a ciki suna tabbatar da daidaiton karatun danko, wanda yake da mahimmanci don kiyayewadaidaiton shafia ƙarƙashin yanayi daban-daban.
TheViscometer na aiki akan layi, wani na'urar aunawa ta intanet da aka tsara don aunawa a ainihin lokaci, tana juyawa a wani mita a gefen axial ɗinta. Na'urar aunawa mai siffar mazugi tana yanke ruwa lokacin da ruwa ke kwarara akan na'urar, sannan ana ƙididdige kuzarin da ya ɓace gwargwadon canjin danko. Ana gano kuzarin ta hanyar da'irar lantarki kuma ana canza shi zuwa karatu mai nunawa ta hanyarna'urar auna siginar aiki ta cikin layi.Tunda ana samun raguwar ruwa ta hanyar girgiza, zai iya jure matsin lamba saboda tsarin injinsa mai sauƙi - babu sassa masu motsi, hatimi da bearings.
Ta hanyar sarrafa sarrafa danko ta atomatik, hanyoyin Lonnmeter suna rage lahani kamarkumfa lahani a cikin shafikumalahani na shafi na bawon lemuinganta ingancin samfura da ingancin aiki a cikinshuke-shuken tsaftace muhallikumamasana'antun tebur/tukwane.
Tambayoyi da Aka Saba Yi Game da Kula da Danko na Glaze
Me yasa sa ido kan danko yake da mahimmanci a masana'antar tayal ɗin yumbu?
Kula da dankoyana tabbatar da daidaitoKauri mai rufe gilashi, rage lahani kamarlahani a cikin ramin pinhole a cikin shafikumakumfa lahani a cikin shafiYana inganta ingancin samfura kuma yana rage ɓarna a cikinMasana'antar tayal ɗin yumbu.
Ta yaya na'urar saka idanu ta inline viscosity ke inganta daidaiton shafi?
AnNa'urar duba danko ta layiyana ba da bayanai na ainihin lokaci, yana ba da damar daidaitawa ta atomatik zuwa kwararar haske. Wannan yana kiyayedaidaiton shafi, hana matsaloli kamarlahani na shafi na bawon lemuda kuma tabbatar da bayyanar tayal iri ɗaya.
Shin sa ido kan danko zai iya rage farashin samarwa?
Ee, ta hanyar rage ɓarnar glaze da rage ƙimar ƙin yarda da lahani ke haifarwa,sa ido kan dankorage farashin kayan aiki da na aiki, yana ƙara inganci a cikinshuke-shuken tsaftace muhallikumamasana'antun tebur/tukwane.
Kammalawa
A cikinmasana'antar tayal ɗin yumbu, cimma nasara ba tare da wata matsala baKauri mai rufe gilashikumadaidaiton shafiyana da mahimmanci don samar da tayal masu inganci ba tare da lalacewa balahani a cikin ramin pinhole a cikin shafi,kumfa lahani a cikin shafi, kumalahani na shafi na bawon lemuTa hanyar ɗaukar ci gabasa ido kan dankotare daMasu saka idanu kan danko a layi, masana'antun a cikinshuke-shuken tsaftace muhalli,Masana'antar tayal ɗin yumbu, kumamasana'antun tebur/tukwanezai iya inganta ingancin samfura, rage ɓarna, da kuma inganta ingancin aiki. Sabbin hanyoyin samar da mafita na Lonnmeter suna ba da iko a ainihin lokaci, suna tabbatar da aikace-aikacen glaze akai-akai da kuma rage lahani masu tsada. Shin kuna shirye don inganta samar da yumbu?Nemi ƙiyasin farashiyau don gano yadda Lonnmeter zai iya canza tsarin gilashin ku!
Lokacin Saƙo: Yuli-25-2025
