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Foam Density Meter Inline

Short Description:

Continuous Density Monitoring in Industrial Processes

The inline foam density meter is an instrument to measure density of foam or froth directly within a production pipeline or process stream to maintain a consistent and verifiable quality in liquids. This is a critical technological shift that replaces outdated, labor-intensive, and time-delayed batch testing methods with immediate, actionable data.

 

 


  • Density Accuracy: ±0.0005 g/cm³; ±0.005 g/cm³; ±0.001 g/cm³
  • Concentration Accuracy: 5‰, 1‰, 0.5‰
  • Temperature Accuracy: 0.01℃
  • Velocity Accuracy: 0.01 m/s
  • Medium Temperature: -20 ~ +80 ℃; -40 ~ +120 ℃
  • Ambient Temperature: -40 ~ 80 ℃
  • Relative Humidity: 0~98%
  • Explosive-Proof: ExdllCTGb
  • Waterproof: IP65
  • Signal Mode: Four wire / Two wire
  • Output Signal: 4~20mA
  • Communication Interface: Modbus (RS485)
  • Operation Pressure: ≤2.0 Mpa
  • Other Output: Profibus-DP, Bluetooth 5.3, Hart
  • Product Detail

    Product Tags

    Working Principle

    The inline density meter for foam relies on ultrasonic sensing technology to measure liquid density: it first detects the transmission time of sound waves as they travel from a signal emitter to a receiver through the target liquid. The key to accurate density calculation lies in the inherent correlation between sound wave velocity and liquid density—specifically, sound travels slower in denser liquids and faster in less dense ones. By quantifying this velocity variation, the meter converts the measured transmission time into precise density readings.

    Product Features

    ● Robust waterproof/explosion-proof design;

    ● Zero-moving-parts lead to exceptional durability, stability and minimal wear over time;

    ● Rugged, fully encapsulated construction​;

    ● Instant density monitoring enables in-time human intervention;

    ● Suitable for various liquids and slurries;

    ● Insensitive to flow rate, vibration, color of liquids;

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    Product Advantages

    ● Extended operating temperature range, up to 200 °C​;

    ● Withstands high process pressures (up to 500 bar, customizable)​;

    ● Maintain productivity and minimizing operational costs for stable performance ​;

    ● Enables long-term data acquisition and tracking​;

    ● Outputs three parameters simultaneously: density, temperature and velocity;

    ● Highly accurate and reliable in harsh environments;

    ● Minimal maintenance requirements compared to other methods;

    Applications

    Some production lines or industrial plants could benefit from the ultrasonic foam density meter:

    ● Food & Beverage Production for density control in aerated products like ice cream, whipped cream, or mousse mixing tanks and beer/soft drink carbonation lines;

    ● Pharmaceutical & Biotech Plants for density monitoring in fermentation bioreactors to prevent foam-over and optimize cell growth, and in vaccine/drug suspension aeration processes;

    ● Wastewater Treatment Plants for foam blanket thickness and density measurement in aeration basins and digesters to manage biological activity and prevent equipment damage;

    ● Chemical Processing Plants for monitoring foam formation in distillation columns and reactor vessels, allowing for precise, on-demand anti-foam agent injection;

    ● Pulp and Paper Mills for foam density control in pulp washing stages and flotation de-inking processes to improve fiber recovery and reduce chemical consumption;

    ● Mining & Mineral Processing for froth density and stability measurement in mineral flotation cells to ensure optimal separation efficiency and ore recovery.

    More Applications? Consult Engineers Now

    Customization Options​

    I. Core Performance Customization​

    ● Measurement Accuracy and Range​
    Installation Method​
    Material​ of Wetted Parts

    II. Environment and Safety Customization​

    ● Explosion – Proof Certification​
    ● Temperature and Pressure Certification
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    About Lonnmeter

    SHENZHEN LONNMETER GROUP is a global intelligent instrument industry technology company. The group is headquartered in Shenzhen, China's science and technology innovation center. After more than ten years of steady development, it has formed a collection of research and development, production, sales and service. A group company of measurement, intelligent control, environmental monitoring and other series of project products.

    Service Philosophy:
    Every little thing for customers is a big thing for LONNMETER!
    Business Philosophy:
    Help customers succeed!
    Group Values:
    Customer first, pursuit of perfection, embrace change, dedicated cooperation, hard work, happy life.
    Group Mission:
    Make measurement intelligence more accurate!
    Group Vision:
    In the next 3-10 years, LONNMETER will create a new generation of smart instruments leader in China! In the next 10-20 years, let more people in the world use LONNMETER products and become the new generation leader of global smart instruments!

    LONNMETER GROUP has seven professional production bases, more than 71 professional and technical personnel, and more than 440 skilled workers. The product quality is high, and the company has won many awards. At present, the company has obtained 37 national research and development patents, and its products have passed 19 international certifications such as CE, FCC, FDA, and TUV. The technical team of SHENZHEN LONNMETER GROUP is the core strength of the company. With its strong technical strength, it has conducted in-depth research and development on new products and new technologies in the intelligent instrument industry. The team worked hard to keep up with industry trends and made major breakthroughs in new product development.

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